• Title/Summary/Keyword: shrinkage cracks

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Development of the Phased Array Ultrasonic Test Technique for the Weld Inspection of Reactor Coolant System 3" Branch Connection Lines in Nuclear Power Plants (원자로냉각재계통 3" 분기관 용접부 위상배열초음파탐상검사(PAUT)기법 개발)

  • Lee, Seung-Pyo;Moon, Yong-Sig;Jung, Nam-Du;Cho, Yong-Bae;Kim, Chang-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.40-45
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    • 2008
  • There exist many types of pipe and component fatigue through vibrations, thermal fatigues or shifting. In some cases of thermal stratification/thermal fatigue, pipes & components are receiving thermal stress by means of material expansion and shrinkage by continuous thermal repetitive variation. Small cracks initially occur on the inside surface by thermal stress. These cracks grow in depth the pipe wall and finally come to a rupture. Pipe parts of susceptibility to thermal stratification and thermal fatigue are now being examined by conventional UT(ultrasonic test) as volumetric examination. It is difficult to fully satisfy the code & standards requirements because 3" weldolet weldments of RCS 16" pipe to 3" branch connection lines have complex structural shape. To solve the problems of conventional UT examination, we made a realistic mock-up and UT calibration block. We performed a simulation of phased array UT utilizing CIVA as NDE(Non-Destructive Examination) simulation software. Also we designed phased array UT transducer and wedge, optimal frequency by using simulation data. We performed phased array UT experiment through mock-up including artificial flaws(notch). The phased array UT technique is finally developed to improve the reliability of ultrasonic test at RCS 16" pipe to 3" branch connection weld.

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Flexural Strengthening Characteristic of Sleeper Member Traditional Wooden Architecture (전통 목구조 멍에 부재의 휨 보강 특성)

  • Kim, Jeong-Sup;Cho, Cheol-Hee;Shin, Young-Seok;Cho, Youn-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.2
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    • pp.145-152
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    • 2010
  • This study investigates experimentally flexural behavior and CFB(Carbon Fiber Bar) reinforcing effects of timber sleeper in traditional storied tower house. As a test result, standard sleepers without CFB(Carbon Fiber Bar) reinforcement show flexural cracks at the bottom member at the beginning of loading stage and leads to fracture. However, reinforced specimens with CFB show initial shrinkage at the upper part of specimen by compression, instead of flexural cracks at the bottom, and finally show compressive failure or fracture after failure of CFB and it proves that reinforcing effects by CFB are exerted from early loading. Reinforced specimens showed higher strength in yield strength by 6%~38%, and ultimate strength by 8%~17%, than those of standard specimens. Reinforced specimen is considered that specimen with flexural reinforcement using CFB can expect flexural deflection control effect. Reinforced specimen shows higher ductile coefficient increase of average 141% compared than standard specimens and it proves that higher structural ductile behavior can be expected in reinforced specimens.

Crack Self-Healing Performance According to Absorption Test of Fiber Reinforced Concrete (콘크리트의 흡수율에 따른 균열 자기치유 성능)

  • Woo, Hae Sik;Park, Byoung Sun;Yoo, Sung Won;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.2
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    • pp.122-129
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    • 2019
  • Cracks in concrete structures are inevitable phenomena caused by shrinkage, hydration heat, and external loads. These cracks facilitate the penetration of external harmful ions into the concrete, which greatly reduces its durability. Recently, self-healing concrete has been actively studied. Also, self-healing fiber-reinforced concrete have been studied to control the crack in concrete and to maximize the shelf-healing capability. In this study, mortar specimens containing PVA fiber, fly ash and crystalline admixture were fabricated. The compressive and flexural strength were evaluated. Also, the self-healing performance was evaluated by the absorption test. From the results, it was confirmed that the amount of water absorbed by healing of the crack decreased as time increased. It was also found that PVA fiber is beneficial for the production of calcium carbonate, an additional healing product.

Joint Behavior of Concrete Pavements Using Joint Crack Inducer (줄눈균열 유도장치를 사용한 콘크리트 포장의 줄눈거동)

  • Park, Moon Gil;Choi, Ki Hyo;Nam, Young Kug;Jeong, Jin Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.1D
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    • pp.57-65
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    • 2008
  • Joint of concrete pavement contributes to improvement of pavement performance by preventing occurrence of random cracking due to drying shrinkage and temperature changes of concrete slabs at early age. However, saw-cutting operations performed prior to sufficient concrete hardening develop micro-cracking of the concrete near the joints, which may develop to long-term distresses due to repetitious traffic and environmental loadings. To reduce the distresses, the joint crack inducers with heights of 100 mm, 150 mm, and 220 mm and the joint cracking slots with various depth were installed at a test section to investigate occurrence of the joint cracks and their behaviors over 5 months. As the results, higher efficiency of the crack inducing and larger behavior of the joint cracks were observed for the taller joint crack inducer. Higher efficiency of the crack inducing and improvement of the joint performance are warranted by additional investigation and reformation of the joint crack inducer.

Long-term Behavior of Deck-plate Concrete Slab Reinforced with Steel Fiber (강섬유 보강 데크플레이트 콘크리트 슬래브의 장기 거동)

  • Hong, Geon-Ho;Hwang, Seung-Koo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.4
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    • pp.30-38
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    • 2017
  • Recently, research on the development of a composite slab system for shorting the construction period by simplifying the process by omitting the form work and the reinforcement placing is underway. The purpose of this study is to evaluate the long-term behavior of a simplified slab system that replaces the form work and tensile reinforcement using structural deck-plate and replaces the temperature reinforcement using steel fiber reinforced concrete. In the conventional composite deck-plate slab method, w.w.f is generally used for crack control by drying shrinkage. But previous research results by various researchers were pointed out it is not effective to control the shrinkage and temperature cracking. In this study, the long-term cracking and structural behavior of steel fiber reinforced deck plate slab specimen with two continuous spans constructed under typical load conditions were evaluated. Experimental results showed that the number and width of long-term cracks decreased remarkably in the simplified slab specimen, and the deflection was also decreased compared with conventional RC slab specimen. However, in the continuous end of the slab where the negative moment is applied, it is analyzed that reinforced details are necessary to control the crack width in the service load and to recover deflection at load removal.

ENGINEERING CERAMICS의 평면연삭가공 특성에 관한 연구

  • 김호철;김원일;강재훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.136-144
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    • 1992
  • Recently, Silicon Nitrde ceramic is regarded as the representative engineering ceramic with the excellent mechanical properties and many functions for mechanical components and parts among various kinds of ceramics in the mechanical industry. But, during the manufacturing of engineering ceramics, there is many volumetric shrinkage coupled with a distortion of the parts which is produced. Due to the requirement for high accuracy of size, form, and surface finish of the components, machining is needed surely. Nowdays, grinding with a resin bond type diamond wheels has been generally applied to machining of the engineering ceramics in the whole world because that it can be conveniently proceeded for workers to dress of tool and made with high reliability in producing factories among many bond type super-abrasive wheels yet. It is important task for attaining prescribed mechanical components with high reliability to observe the grinding mechanism of ceramics as like generation of cracks and chipping of material during process. Because they considerably effects on the strength characteristic of machined mechanical components. In this study, various surface grinding experiments using resin bond type diamond wheels are carried out for Silicon Nitride ceramic. Grinding mechanism of ceramics is observed experimentally and the relationship with various conditions is also attained. Form this experimental study, some useful machining data and information to determine proper machining condition for grinding of Silicon Nitride ceramic is obtained.

Retrofitting by adhesive bonding steel plates to the sides of R.C. beams. Part 2: Debonding of plates due to shear and design rules

  • Oehlers, Deric. J.;Nguyen, Ninh T.;Bradford, Mark A.
    • Structural Engineering and Mechanics
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    • v.9 no.5
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    • pp.505-518
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    • 2000
  • A major cause of premature debonding of tension face plates is shear peeling (Jones et al. 1988, Swamy et al. 1989, Ziraba et al. 1994, Zhang et al. 1995), that is debonding at the plate ends that is associated with the formation of shear diagonal cracks that are caused by the action of vertical shear forces. It is shown in this paper how side plated beams are less prone to shear peeling than tension face plated beams, as the side plate automatically increases the resistance of the reinforced concrete beam to shear peeling. Tests are used to determine the increase in the shear peeling resistance that the side plates provide, and also the effect of vertical shear forces on the pure flexural peeling strength that was determined in the companion paper. Design rules are then developed to prevent premature debonding of the plate ends due to peeling and they are applied to the strengthening and stiffening of continuous reinforced concrete beams. It is shown how these design rules for side plated beams can be adapted to allow for propped and unpropped construction and the time effects of creep and shrinkage, and how side plates can be used in conjunction with tension face plates.

A Study on Crack Self-Healing of Concrete Overlay for Bridge Decks (콘크리트 교면포장의 자기균열치유 특성에 대한 검토 연구)

  • Jeon, Sung IL;Yun, Kyung Ku;An, Ji Hwan;Choi, Pan Gil
    • International Journal of Highway Engineering
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    • v.19 no.1
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    • pp.11-19
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    • 2017
  • PURPOSES : The purpose of this study is to verify the property of self-healing, and to propose an appropriate duration for wet curing of bridge deck concrete overlays. METHODS : In this study, reinforced bars were inserted into concrete molds in order to prevent brittle fracture and induced cracks in the concrete resulting from indirect tension mode. The induced time of concrete cracking was 3 to 7 days, following which the concrete specimens were cured in water. The resulting concrete crack width was measured using image analysis equipment. Additionally, the self-healing tests were performed using the following three mixtures: OPC, SFC, and LMC. RESULTS : Concrete mixtures with crack widths of $150{\mu}m$ or lower were completely healed by Day 28. Hydrates of crack fills were found to be the calcium carbonate. CONCLUSIONS : The cement-based mixtures exhibit properties of self-healing. Considering these properties, it is necessary to increase the curing duration of concrete overlays for bridge decks.

Effect on the Crack Resistance of Fiber Reinforced Concrete using Incinerated Paper Mill Sludge Ash (제지(製紙) 슬러지 소각재(燒却滓)를 활용(活用)한 섬유보강(纖維補强)콘크리트의 균열(龜裂) 억제(抑制) 효과(效果))

  • Kim, Nam-Wook
    • Resources Recycling
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    • v.17 no.4
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    • pp.10-20
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    • 2008
  • This study was intended to use an incinerated paper mill sludge ash as cement alternatives in order to derive a method of utilizing the incinerated paper mill sludge ash of low utilization rate in large quantities. Also, the utilization possibility of incinerated paper mill sludge ash as the cement alternative was examined by mixing a polypropylene fiber and cellulose fiber and by considering its control effect for shrinkage cracks caused by an increase of absorption rate and hydration heat, as a weakness shown at the alternation of incinerated paper mill sludge ash.

Stability analysis on the concrete slab of the highest concrete-faced rock-fill dam in South Korea

  • Baak, Seung-Hyung;Cho, Gye-Chun;Song, Ki-Il
    • Geomechanics and Engineering
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    • v.13 no.5
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    • pp.881-892
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    • 2017
  • Design and management of concrete slabs in concrete-faced rock-fill dams are crucial issues for stability and overall dam safety since cracks in the concrete face induced by stress, shrinkage, and deterioration can cause severe leakage from the reservoir into the dam. Especially, the increase of dam height to a certain level to enhance the storage capacity and to improve hydraulic stability can lead to undesirable deformation behavior and stress distribution in the existing dam body and in the concrete slabs. In such conditions, simulation of a concrete slab with a numerical method should involve the use of an interface element because the behavior of the concrete slab does not follow the behavior of the dam body when the dam body settles due to the increase of dam height. However, the interfacial properties between the dam body and the concrete slab have yet to be clearly defined. In this study, construction sequence of a 125 m high CFRD in South Korea is simulated with commercial FDM software. The proper interfacial properties of the concrete slab are estimated based on a comparison to monitored vertical displacement history obtained from the concrete slab. Possibility of shear strength failure under the critical condition is investigated based on the simplified model. Results present the significance of the interfacial properties of the concrete slab.