• Title/Summary/Keyword: shotcrete

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A Proposal and Field test for Quality Improvement on Shotcrete Technology (국내 숏크리트 품질성능 향상을 위한 현장적용실험과 제안)

  • Ma, Sang-Joon;Choi, Jae-Seok;Kim, Dong-Min;Kim, Jae-Shin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1307-1315
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    • 2005
  • Korean shotcrete technology has been developed by constructing underground space, roads and rails for expanding SOC project. To late, importance of shotcrete is raised due to the efforts for semi-permanent use of underground structure and a long term safety. Shotcrete method and quality criterion have been developed continuously in abroad, but there are no standard and quality criterion of shotcrete in Korea. International quality criterion has been used to domestic conditions, so various problems are occurred in construction field, material, mixture, equipment, and so on. In this study, to establish standard of domestic shotcrete, both internal and external quality criteria were investigate and opinion poll was performed in the construction field. Field test was performed to propose a quality improvement on the shotcrete material.

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Experiments on Interfacial Properties Between Ground and Shotcrete Lining (지반과 숏크리트 라이닝의 인터페이스 특성에 관한 실험적 연구)

  • Chang, Soo-Ho;Lee, Seok-Won;Bae, Gyu-Jin;Choi, Soon-Wook;Park, Hae-Geun;Kim, Jae-Kwon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.407-414
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    • 2004
  • Interfacial properties between rock mass and shotcrete play a significant role in the transmission of loads from the ground to shotcrete. These properties have a major effect on the behaviours of rock mass and shotcrete. They, however, have merely been assumed in most of numerical analyses, and little care has been taken in identifying them. This paper aimed to identify interfacial properties including cohesion, tension, friction angle, shear stiffness, and normal stiffness, through direct shear tests as well as interface normal compression tests for shotcrete/rock cores obtained from a tunnel sidewall. Mechanical properties such as compression strength and elastic modulus were also measured to compare them with the time-dependent variation of interfacial properties. Based on experiments, interfacial properties between rock and shotcrete showed a significant time-dependent variation similar to those of its mechanical properties. In addition, the time-dependent behaviours of interfacial properties can be well regressed through exponential and logarithmic functions of time.

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Development of Ready-mixed Shotcrete II : Application Study (레디믹스트 숏크리트 개발 II : 적용성 평가)

  • Ma, Sang-Joon;Kim, Dong-Min
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5C
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    • pp.187-202
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    • 2011
  • In this Application Study based on the result of the Basic Study, the field test was performed to compare the quality of Ready-mixed shotcrete with that of the existing field mix shotcrete, and the long-term durability was evaluated as tunnel supporting. The plant manufacturing system was also designed to produce standardization materials, and the prototype products were produced with that system. The All-in-one silo mixer was designed and the field construction system using the All-in-one silo mixer was proposed to be most effectively applied Ready-mixed Shotcrete in construction fields. And the application of Ready-mixed Shotcrete was confirmed that more superior to the field mix Shotcrete by evaluating the Constructability and Economics.

Deterioration Properties of Shotcrete as Tunnel Supporter was Exposed to Harmful Ions (터널 지보용 숏크리트의 유해이온에 대한 열화특성)

  • Jung, Ho-Seop;Kim, Dong-Gyou
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.55-64
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    • 2008
  • Shotcrete have become a deterioration which was exposed to harmful environments. In this study, in order to evaluate the deterioration properties of shotcrete, visual examination, compressive strength, adhesive strength, microstructural analysis were investigated up to the 60th weeks of exposure. The attack solutions for test are sodium sulfate and hydrochloric acid solution with different concentrations, respectively. From the results, although the compressive strength of shotcrete specimens and the adhesive strength between specimens and rocks were high at the early immersion age, they rapidly dropped in the subsequent phases, especially in 5% sodium sulfate and pH1 hydrochloric acid solution. With continued exposure, various harmful ions penetrated into the shotcrete specimen, reacted with the cement hydrate, and generated expansion substances. It was verified that the shotcrete specimens suffered a serious deterioration by chemical attack.

Flexural Behavior Evaluation of Two Types Fiber Reinforced Shotcrete using Round Panel Test (원형패널 시험을 활용한 두 종류 섬유 보강 숏크리트의 휨거동 평가)

  • Jeon, Chanki;Jeon, Joongkyu
    • Journal of the Society of Disaster Information
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    • v.11 no.4
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    • pp.607-614
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    • 2015
  • This study evaluated the flexural performance of steel and PP fiber reinfroced shotcrete using round panel test according to ASTM that can consider the actual stress of fiber reinforced shotcrete in tunnel and under ground structures. The results of round panel test are converted to the square panel test results according to the EFNARC. The energy absorptions of each fiber reinforced shotcrete were classified according to the EFNARC toughness classification. Test results show that the PP fiber reinforced shotcrete has better flexural performance compared with the steel fiber reinforced shotcrete.

3-Dimensional numerical analysis on support performance of early-high-strength shotcrete (3차원 수치해석을 이용한 조기고강도 숏크리트 지보성능 분석)

  • Kim, Jong-Uk;Kim, Jung-Joo;Cho, Young-Jae;Yoo, Han-Kyu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.5
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    • pp.459-470
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    • 2014
  • Now-a-days, the trend in constructing tunnels is to build more deeper, more longer tunnels of greater cross-sections. That's why, the demand of "Early-high-strength shotcrete" is very high because of their advantage of attaining higher strength immediately after excavation, which controls the ground subsidence. So, this study reveals the supporting phenomena of early-high-strength shotcrete, using three-dimensional numerical analysis. The crux of this study can be applied practically in construction sites also. Support Performance of two different qualities of shotcrete was checked out, by keeping the general shotcrete's thickness constant and comparing it with early-high-strength shotcrete's thickness decreasing it gradually in five steps, and analysing/comparing the support performance in all cases. Effect of using early-high-strength shotcrete was analysed to save the cost of steel sets, which are widely used for supporting the ground before the hardening of general shotcrete. The results of numerical analysis on the performance of early-high-strength shotcrete show that, it behaves more effectively under worse ground conditions and it can support the ground more conveniently than steel sets, before the shotcrete is hardened.

A Study on the Reasonable Application Method of Steel Fiber Reinforced Shotcrete in NATM Tunnel (NATM 터널에서 합리적인 강섬유보강 숏크리트 적용방안에 관한 연구)

  • Seok, Chongken;Ahn, Taebong
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.9
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    • pp.19-28
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    • 2014
  • Recently, the proportion of long tunnel has increased for efficient use of land due to limited land area, driving convenience and high speed. RMR and Q-System of empirical methods has been mainly used for tunnel support design in domestic. Although shotcrete is the key to NATM tunnel, the related studies are insufficient. So, steel fiber reinforced shotcrete is applied to II~V grade rocks on domestic and foreign applications. And same amount of shotcrete is equally applied to tunnel roof and wall regardless of the applied rock load. Shotcrete is applied excessively rather than the original proposed value of RMR and Q-System. Thus, this study is to reevaluate the application part of plain shotcrete and steel fiber reinforced shotcrete of tunnel in Daebo granite, and to propose the reasonable application method of steel fiber reinforced shotcrete. Field test and numerical back analysis using measurements were performed to verify stability. According to results, if RMR values are the upper class in the III grade, it can be designed in accordance with upper grade. In addition, if rock condition is good as a mountain tunnel in Daebo granite, it can be applied for plain shotcrete to III grade rocks because there is also no stability problems. And although steel fiber reinforced shotcrete is applied only crown of the tunnel in IV grade rocks, it is possible to secure stability for falling rock by key-block.

A study on evaluation of flexural toughness of synthetic fiber reinforced shotcrete (구조용 합성섬유 보강 숏크리트 휨인성 평가에 관한 연구)

  • Moon, Kyoung-Sun;Kim, Seog-Jin;Kim, Yeon-Deok;Min, Byeong-Heon;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.3
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    • pp.433-452
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    • 2019
  • This study deals with shotcrete reinforcing performance according to the amount of synthetic fiber (PP fiber) and proper evaluation method. The shotcrete compressive strength, flexural strength and flexural toughness were tested by setting the mixing amounts of steel fiber ($37.0kg/m^3$) and synthetic fiber (PP fiber) as parameters ($5.0kg/m^3$, $7.0kg/m^3$ and $9.0kg/m^3$). Particularly, circular panel flexural toughness test (Road and Traffic Authority, RTA) was performed to evaluate the shotcrete energy absorption capacity. As a result, the compressive strength and the bending strength of the steel fiber reinforced shotcrete were large, but the flexural toughness of the synthetic fibe (PP fiber) reinforced shotcrete was large. Therefore, synthetic fiber (PP fiber) reinforced shotcrete is considered to have a reinforcing effect comparable to that of steel fiber reinforced shotcrete. Analysis of the relationship between the flexural toughness and the energy absorption capacity of synthetic fiber (PP fiber) reinforced shotcrete revealed that the energy absorbing ability is exhibited at a flexural toughness lower than the allowable standard (3.0 MPa). (Class A: 2.55 MPa = 202J, Class B: 2.72 MPa = 282J, Class C: 3.07 MPa = 403J). As a result of this study, it can be concluded that the actual shotcrete support performance can be evaluated by evaluating the support performance of the shotcrete measured at less than the allowable standard (3.0 MPa) at the actual tunnel site.

Effect of Materials and Construction Conditions on Shotcrete Quality (숏콘크리트 품질에 미치는 재료 및 시공 조건의 영향)

  • 현석훈;한기석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.04a
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    • pp.227-232
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    • 1994
  • Recently, TBM (Tunnel Boring Machince) method for a tunnel construction in domestic is very promisible due to shorten a constrution period. It is very important to increase the efficiency of the shotcrete for the TBM. The major factors influencing the efficienty of shotcrete are materials, mix disign, constrution conditions and skill of nozzle-man. In this paper, first, optimum synthesize conditions for the shotcrete accelerators was explored and early stiffenting mechanisms also studied. Second, TBM method was applied for a real job site using the optimum conditions obtained from a lab scale experiment.

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