• Title/Summary/Keyword: short fatigue crack

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Fatigue Behavior of STS316L Weldments and Degradation Characteristic Evaluation by Ultrasonic Test (STS316L 용접부의 피로거동 및 초음파시험에 의한 열화특성 평가)

  • Nam, Ki-Woo;Park, So-Soon;Ahn, Seok-Hwan;Do, Jae-Yoon;Park, In-Duck
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.156-164
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    • 2003
  • STS316L had been used as the structural material for energy environmental facilities, because austenite stainless steels like 316L have superior mechanical properties of which toughness, ductility, corrosion resistant and etc. However, those welded structures are receiving severe damage due to increasing of the aged degradation. Most studies until now have been carried out against fatigue behaviors of weldments, and were not well studied on nondestructive evaluation methods. In this study, the fatigue crack propagation behavior of STS316L weldment usually used for vessels of the nuclear power plant was investigated. Also, the degradation characteristics of 316L stainless steel weldments were evaluated by the ultrasonic parameter such as ultrasonic velocity, attenuation factor and time-frequency analysis. The results of this study can be used as a basic data for the prediction of the fatigue crack life of weldments structures without disjointing or stopping service of structures in service.

A Study on the Life Prediction and Quality Improvement of Joint in IC Package (플라스틱 IC 패키지 접합부의 수명예측 및 품질향상에 관한 연구)

  • 신영의;김종민
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.124-132
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    • 1999
  • Thermal fatigue strength of the solder joints is the most critical issue for TSOP(Thin Small Outline Package) because the leads of this package are extremely short and thermal deformation cannot be absorbed by the deflection of the lead. And the TSOP body can be subject to early fatigue failures in thermal cycle environments. This paper was discussed distribution of thermal stresses at near the joint between silicon chip and die pad and investigated their reliability of solder joints of TSOP with 42 alloy clad lead frame on printed circuit board through FEM and 3 different thermal cycling tests. It has been found that the stress concentration around the encapsulated edge structure for internal crack between the silicon chip and Cu alloy die pad. And using 42 alloy clad, The reliability of TSOP body was improved. In case of using 42 alloy clad die pad(t=0.03mm). $$\sigma$_{VMmax}$ is 69Mpa. It is showed that 15% improvement of the strength in the TSOP body in comparison with using Cu alloy die pad $($\sigma$_{VMmax}$=81MPa). In solder joint of TSOP, the maximum equivalent plastic strain and Von Mises stress concentrate on the heel of solder fillet and crack was initiated in it's region and propagated through the interface between lead and solder. Finally, the modified Manson-Coffin equation and relationship of the ratio of $N_{f}$ to nest(η) and cumulative fracture probability(f) with respect to the deviations of the 50% fracture probability life $(N_{f 50%})$ were achieved.

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Residual seismic performance of steel bridges under earthquake sequence

  • Tang, Zhanzhan;Xie, Xu;Wang, Tong
    • Earthquakes and Structures
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    • v.11 no.4
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    • pp.649-664
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    • 2016
  • A seismic damaged bridge may be hit again by a strong aftershock or another earthquake in a short interval before the repair work has been done. However, discussions about the impact of the unrepaired damages on the residual earthquake resistance of a steel bridge are very scarce at present. In this paper, nonlinear time-history analysis of a steel arch bridge was performed using multi-scale hybrid model. Two strong historical records of main shock-aftershock sequences were taken as the input ground motions during the dynamic analysis. The strain response, local deformation and the accumulation of plasticity of the bridge with and without unrepaired seismic damage were compared. Moreover, the effect of earthquake sequence on crack initiation caused by low-cycle fatigue of the steel bridge was investigated. The results show that seismic damage has little impact on the overall structural displacement response during the aftershock. The residual local deformation, strain response and the cumulative equivalent plastic strain are affected to some extent by the unrepaired damage. Low-cycle fatigue of the steel arch bridge is not induced by the earthquake sequences. Damage indexes of low-cycle fatigue predicted based on different theories are not exactly the same.

A Study on Corrosion Fatigue Crack Growth Behavior in High Strength Aluminum Alloys( I ) (고강도 알루미늄 합금의 부식피로균열 성장거동에 관한 연구( I ))

  • 김봉철;강봉수;한지원;우흥식
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.05a
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    • pp.57-62
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    • 1998
  • 구조물이나 기계요소내의 결함이 성장하여 파손(Failure)에 이르는 현상은 공학분야에서 중요하게 평가되어 오고 있다. 반복적으로 변하는 응력에 의하여 결함이 초기 성장을 거쳐 재료의 파손에 이르게 되는 과정인 피로파괴는 파괴역학의 한 중요한 분야이다. 이에, 본 연구에서는 열처리의 특성상 부식환경에 매우 민감한 Al-Zn-Mg-Cu Alloy 7075에 대하여 Peak Aged T65l Tempering을 실시한 Al-Alloy 7075-T65l에 대하여 각기 환경(대기, 물, 해수)의 변화가 부식피로균열성장에 미치는 영향과 부식환경에서의 긴 균열(Long Crack)과 짧은 균열(Short Clark)의 부식피로균열 성장특성을 비교, 고찰하여 초기균열의 잠재시간과 안정성장 시간을 예측하여 구조물의 수명예측 및 안전성 평가에 기여 할 수 있는데 목적이 있다. (중략)

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Engineering Elastic-Plastic Fracture Analysis for Semi-Elliptical Surface Cracked Plates Under Combined Bending and Tension (복합하중을 받는 평판에 존재하는 반타원 표면균열의 공학적 탄소성 파괴해석법)

  • Shim, Do-Jun;Kim, Yun-Jae;Choi, Jae-Boong;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1127-1134
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    • 2002
  • The present paper provides an engineering J estimation equation for surface cracked plates under combined bending and tension. The proposed equation is based on the reference stress approach, and the most relevant normalising loads to define the reference stress for accurate J estimations are given for surface cracked plates under combined bending and tension. Comparisons with J results from extensive 3-D FE analyses, covering a wide range of crack geometry, plate geometry and loading combination, show overall good agreement not only at the deepest point but also at arbitrary points along the crack front. for pure tension, agreement between the estimated J and the FE results is excellent, even at the surface point. On the other hand, for pure bending and combined bending and tension, the estimated J values become less accurate for locations close to the surface point. Thus the results in this paper will be useful to assess short-term fracture or low cycle fatigue of surface defects in plates under combined bending and tension.

A Study on Estimation of Infinite Fatigue Life in Cruciform Fillet Welded Joint (십자형 필릿 용접부에서의 무한 피로수명 평가에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.17 no.1
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    • pp.19-25
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    • 2013
  • The joining methods of steel structures of gas facilities, bridges, ships etc. by welding are composed mostly of T-type or cruciform fillet welding and full penetration or partial penetration according to the uses and the shape of the structures. In this study, it was examined the characteristics of fatigue crack according to penetration depth in relation to material thickness in the cruciform fillet welded joints. From the results, it was investigated the safe design stresses within the range of infinite life. When the LOP length is long the range of infinite life is small with root failure and when the LOP length is short the range of infinite life is large with teo failure. For the specimen of material thickness, 20mm welded by 3 pass compared with 10mm, 15mm welded by 2 pass, the fatigue strength and the range of infinite life was more improved by increasing of notch toughness from formation of micro-ferrite acicular structure.

Probabilistic fatigue assessment of rib-to-deck joints using thickened edge U-ribs

  • Heng, Junlin;Zheng, Kaifeng;Kaewunruen, Sakdirat;Zhu, Jin;Baniotopoulos, Charalampos
    • Steel and Composite Structures
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    • v.35 no.6
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    • pp.799-813
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    • 2020
  • Fatigue cracks of rib-to-deck (RD) joints have been frequently observed in the orthotropic steel decks (OSD) using conventional U-ribs (CU). Thickened edge U-rib (TEU) is proposed to enhance the fatigue strength of RD joints, and its effectiveness has been proved through fatigue tests. In-depth full-scale tests are further carried out to investigate both the fatigue strength and fractography of RD joints. Based on the test result, the mean fatigue strength of TEU specimens is 21% and 17% higher than that of CU specimens in terms of nominal and hot spot stress, respectively. Meanwhile, the development of fatigue cracks has been measured using the strain gauges installed along the welded joint. It is found that such the crack remains almost in semi-elliptical shape during the initiation and propagation. For the further application of TEUs, the design curve under the specific survival rate is required for the RD joints using TEUs. Since the fatigue strength of welded joints is highly scattered, the design curves derived by using the limited test data only are not reliable enough to be used as the reference. On this ground, an experiment-numerical hybrid approach is employed. Basing on the fatigue test, a probabilistic assessment model has been established to predict the fatigue strength of RD joints. In the model, the randomness in material properties, initial flaws and local geometries has been taken into consideration. The multiple-site initiation and coalescence of fatigue cracks are also considered to improve the accuracy. Validation of the model has been rigorously conducted using the test data. By extending the validated model, large-scale databases of fatigue life could be generated in a short period. Through the regression analysis on the generated database, design curves of the RD joint have been derived under the 95% survival rate. As the result, FAT 85 and FAT 110 curves with the power index m of 2.89 are recommended in the fatigue evaluation on the RD joint using TEUs in terms of nominal stress and hot spot stress respectively. Meanwhile, FAT 70 and FAT 90 curves with m of 2.92 are suggested in the evaluation on the RD joint using CUs in terms of nominal stress and hot spot stress, respectively.

Experimental Study on Fatigue Characteristics of the Single Spot Welded Joint (점용접재(点熔接材)의 피로(疲勞) 특성(特性)에 관한 실험적(實驗的) 연구(硏究))

  • Chang-Min Suh;Sung-Soo Kang;Nam-Seong Hwang;Yong-Ich Cho
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.4
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    • pp.214-226
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    • 1992
  • In this paper, the characteristics of fatigue crack growth in the spot welded joint of the same kinds of specimens($HS{\times}HS,\;GA{\times}GAB$) and different kinds of specimens($HS{\times}GA,\;HS{\times}GAB$) which consist of dual phase high strength steel(HS) and monogalvanized steel(GA) were examined with static tension tests and axial tension fatigue tests. Some of the important results are as follows : 1. The divergence of tensile strengths among the same and different kinds of spot welds under the same conditions is comparatively low regardless of the difference of stiffness. 2. At the low load bevel and long life legion, the fatigue crack is initiated near the nugget. However, in the high load level and short life region, it occurs a tittle far from the nugget. 3. It has shown a linear relation between maximum stress Intensity factor, Kmax and fatigue life, $N_f$ among each of the spot welds and has gathered in a narrow band on the log-log graph paper. $Kmax=H{\cdot}{N_f}^{P}$ where H and P are a material constant.

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Fatigue Analysis to Determine the Repair Limit for the Damaged Fastener Hole of Aging Aircraft(P-3CK) (노후항공기(P-3CK) 패스너 홀 손상 수리 한계 설정을 위한 피로해석)

  • Kim, Young-Jin;Kim, Hyeung-Geun;Kim, Chang-Young;Chang, Joong-Jin;Lee, Mal-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.12
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    • pp.959-966
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    • 2013
  • In this study, based on P-3CK project using aging aircraft without any design information, the structural assessments of fastener holes to repair the short edge distance defects are investigated. For this purpose, the nacelle longeron which has many defects is selected and then conservative stress is calculated by performing the static analysis of 1.5ED, 1.8ED, 2.0ED defects of longeron fastener holes. This result applies to TWIST standard load spectrum to generate flight load spectrum. Then the crack growth analysis is performed by using flight load spectrum. Through this, the validity of a repaired fastener hole is evaluated. Finally, the standard of repair and the period of maintenance for a defected fastener hole are established.

Analytic Approach to Fiber Reinforced Composite under Cyclic Loading (반복하중을 받는 섬유 보강 콘크리트의 해석적 접근)

  • Shin, Kyung-Joon;Chang, Sung-Pil
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.669-672
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    • 2006
  • Recently, large efforts have been made to develop and understand the behavior of Fiber Reinforced Concrete. As in the static loading cases, many researches have been done. However, a few studies have been conducted in cyclic behaviors of FRC. The main objective of the present work is to investigate the cyclic behavior of fiber reinforced concrete with theoretical method. First, cyclic constitutive relations which describe the crack bridging stress considering non-uniform interfacial bond degradation in short randomly oriented fiber reinforced matrix composites under uniaxial cyclic tension were considered. A cyclic degradation model of single fiber based on micromechanics also taken into consideration. As an example, fatigue analysis for ECC with PVA fiber was conducted using proposed equations. Results shows that proposed method can establish a basis for analyzing cyclic behavior of fiber reinforced composites.

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