• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2012년도 추계학술대회 논문집
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• pp.81-86
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• 2012

The shock absorber is very important in various mechanical field. Without the shock absorber, the structure might be broken. For lunar lander, honeycomb shock absorber to absorber the shock by using plastic deformation of honeycomb has been used. It is cheap and simple to use but impossible using again without changing the honeycomb. The oleo-pneumatic type shock absorber is not able to use in the cosmos because it is vacuum and its temperature. This study suggests the hybrid shock absorber combined spring-ratchet mechanical shock absorber and eddy current electromagnetic damper. The ratchet restricts rebound of lunar lander and the spring converts the impact energy to the potential energy of the spring. The eddy current damper dissipates the impact energy by eddy current force without contact between the parts. This hybrid shock absorber is reusable while the honeycomb shock absorber isn't. The impact absorbing test of the hybrid shock absorber was carried out. This paper shows that the compared results the hybrid shock absorber with ratchet and without ratchet and evaluates the possibility of using for lunar lander.

• 한국자동차공학회논문집
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• 제16권3호
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• pp.1-6
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• 2008

The performance of shock absorber is directly related to the car behavior and performance, both for handling and comfort. Most of compact car are assembled the passive shock absorber for cost effect but some of compact driver want better performance of shock absorber than standard parts. Therefore, they want the semi-active suspension control system instead of standard damper system. But they only can change the mechanical damping control shock absorber at A/S market. The mechanical damping control shack absorber can not vary the damping force in driving condition so they do not satisfy the mechanical damping control shock absorber system. In this study, electrically damping force controlled shock absorber system is developed based on the mechanical damping force control damper system. This system can vary damping force by switch on dashboard in driving condition. And, this system can satisfy the requirement of tuning market. Therefore, it is expected the system to show the engineering capability of korean damper company and to increase export market share to oversea damper market.

• 산업경영시스템학회지
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• 제34권1호
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• pp.90-96
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• 2011

The shock absorber base assembly is one of the parts in the shock absorber equipment that controls the vehicle movement. It absorbs the shock and vibration to guarantee riding stability and comfort. It demands strength, reliability and strict airtightness of the welded section because the shock absorber base assembly is a container which resists pressure and needs durability by being filled with gas and oil. However, the current engineering needs a lot of production time, has a high cost and shows a low production rate. These problem due to the eight production processes, four of which are spot welding, reinforcement welding like metal active welding (MAG), prior process of the base assembly cap and tube for precision and pressing. We will analyze the manufacturing processes of the base assembly and suggest an improved manufacturing method that uses frictional welding. The results will show that the new method of the frictional welding is better than the previous welding technique. Through the use of this concept of frictional welding, the welding conjunction will be strengthened, measurements will be more precise, and the cost and the number of processes will be reduced.

• 한국생산제조학회지
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• 제19권6호
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• pp.768-775
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• 2010

Automotive industry is a major business area in this country and it becomes more and more important. In order to maintain high quality of vehicles, every parts should be inspected. Among them the inspection job of the knuckle bracket holes of the outer tube of shock-absorber has been done manually until now. So, it takes long time and every product can not be inspected. An automatized inspection system was proposed utilizing machine vision technology, which was composed of a slit beam laser, CCD camera, image processing computer, special jig and illuminating back lights. An algorithm which could process images of the laser and bracket holes, then gave the position, radius, roundness of the holes, was developed. This system was applied for the good and no good products and the performance was confirmed.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.592-593
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• 2006

Manufacturers of shock absorbers are continuously innovating for improving safety and enhance comfort in cars. The PM industry, as important supplier of components for shock absorbers, has gone along with this evolution by developing the required technology. This paper presents examples of components and technology to meet demanding market requirements. They have been selected by their representative character but there are many other interesting components that we cannot show because of the limited extension of a paper.

• Journal of Biosystems Engineering
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• 제37권6호
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• pp.359-364
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• 2012

Purpose: This study was conducted to analyze the vibration absorption effect for the agricultural product transportation-trailer equipped with vibration absorbable connecting hitch, leaf spring suspension, and shock absorber simultaneously (HLS), comparing with the trailer equipped with vibration absorbable connecting hitch only(H), trailer equipped with connecting hitch and leaf spring suspension (HL), and existing trailer with no vibration absorption device (E). Methods: Vertical accelerations were measured at driver seat and front, middle, rear parts of trailer bottom with no load for 4 types of transportation-trailer, and analyzed using FFT analyzer. Results: The magnitude of average vibration accelerations occurred up to 20 Hz, at this low frequencies the severe damage for agricultural products could be represented, was lower (maximum 6 times) for HLS trailer compared with H trailer. And vibration absorption effect for HLS trailer was also higher up to 40-80 Hz and 80-100 Hz, but the difference was less. At driver seat, the vibration absorption effect was high severely for HL and HLS trailer, and the magnitude of vibration acceleration was showed less difference in comparing at trailer bottom. Conclusions: From the test results, it could be recommended that the agricultural products transportation trailer should be equipped with vibration absorption device of HLS.

• 한국산학기술학회논문지
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• 제15권6호
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• pp.3416-3422
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• 2014

쇼크 업쇼바의 로드는 피스톤부 중심에 위치하여 왕복운동을 담당하는 부분으로 표면의 불량(찍힘)이 있을 경우 감쇠력에 대한 차이로 제품 성능을 제대로 발휘하는데 문제 발생의 요인이 되고 있다. 로드표면은 열처리 상태로 표면 광택으로 인하여 쉽게 불량이 표시되지 않으며, 작업자가 육안으로 로드의 이물질 및 찍힘, 기포 검사를 진행함으로써 눈의 피로도가 높아지고, 작업자 육안에 의존하기 때문에 제품의 검사 품질이 일정하지 않다. 본 연구에서는 제품의 원통 형상을 고려하여 라인스캔카메라를 이용한 머신비전 영상처리 기법으로 0.3mm이상의 표면의 불량을 검출하고, 검사단계에서 발생할 수 있는 표면 불량을 최소화하기 위한 전 공정 자동이송 및 양불 제품의 혼입을 방지하는 자동검사 시스템 개발에 대한 연구를 수행하였다. 표면검사 시스템 개발로 작업자의 육안 검사에 의존하고 있던 쇼크업쇼버 로드의 표면에 대한 정밀 검사시스템 구축으로 품질검사 기준을 확보하고 표준화된 검사로 신뢰도가 향상되었다.

• 한국산학기술학회논문지
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• 제5권1호
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• pp.65-68
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• 2004

피스톤(piston)과 리바운드(rebound)를 1체형 소결품으로 제조하기 위하여는 후가공시 발생하는 홀(hole)부분의 막힘 현상, 홀 부분의 치수 편차 현상, 가공 응력 집중에 의한 부품 모서리(edge)부의 크랙 발생 현상 둥의 문제가 있다. 본 연구에서는 이와 같은 문제를 해결하기 위하여 성형체 및 소결체의 밀도 평가, hole 부분의 조직 평가(홀 내부 단차, 홀 내부의 버(burr) 발생 및 홀 크기), 소결체의 감쇠력 및 내구성 평가 등을 체계적으로 실시하여, 성형에서 발생하는 크랙, 홀 내부의 단차, 홀 크기의 문제점을 해결하였다.

• 한국산학기술학회논문지
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• 제12권7호
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• pp.2919-2924
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• 2011

자동서랍함용 완충기는 서랍을 여닫을 때 충격을 흡수하고 속도를 조절하는 역할을 해 준다. 완충기 튜브는 완충기의 구성품을 에워 쌓고 있는 원통 모양의 케이스이며 아세탈 재질로 되어있다. 본 연구는 사출 성형 공정에서 제작된 완충기 튜브의 품질 안정성을 평가하는 데 목적이 있다. 완충기 튜브는 4 캐비티 냉각장치를 갖춘 사출 성형공정에서 제작된다. 본 연구에서는 완충기 튜브의 품질 안정을 판단하기 위해 분석과 시험이 수행되었다. 분석과 시험은 컴퓨터 시뮬레이션을 통한 품질 분석과 연구된 튜브에 대한 외산품과의 성능 비교 시험이다. 사출 압력은 87.6 MPa로, 전체 휨량은 0.07~1.0 mm로 계산하였다. 연구된 튜브와 외산품을 비교해 볼 때 튜브의 최대 압축-하중은 231 kgf, 구간별 변위-하중은 0.05 kgf, 그리고 또 튜브 내경의 표면거칠기(Ra)는 $0.02\;{\mu}m$ 향상되었다. 결과적으로 사출 성형 공정에서 제작되어지는 연구된 튜브의 품질은 안정되었고 성능이 우수함을 알 수 있었다.

• 한국자동차공학회논문집
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• 제25권3호
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• pp.344-349
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• 2017

Suspension noise from under a passenger car is one of the important factors that impact the perceptual quality for drivers. However, it is difficult to validate this by component level testing in the early stage of development, because suspension noise caused by interaction of the related parts has been found at saleable vehicles late during development or at the manufacturing stage, when many customers have already filed for claims. This study proposed a validation testing under research by the DFSS process that enables reproduction of vehicle level noise by component level testing using a shock absorber with the related parts, such as urethane bumper and top mount. This study also developed a compromised test matrix while analyzing the noise factors through experimental design and analysis of variance to determine what factors can affect noise. Based on this study, we expect that the vehicle level and customer claim can be validated during initial development timing by a more reliable component noise validation test.