• Ocean Systems Engineering
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• v.9 no.3
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• pp.329-347
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• 2019

The shipbuilding industry is characterized by order production, and various processes are performed simultaneously in the construction of ships. Therefore, effective management of the production process and productivity improvement form important key factors in the industry. For decades, researchers and process managers have attempted to improve processes by using business process analysis (BPA). However, conventional BPA is time-consuming, expensive, and mainly based on subjective results generated by employees, which may not always correspond to the actual conditions. This paper proposes a method to improve the production process of offshore plant modules by analysing the process mining data obtained from the shipbuilding industry. Process mining uses information accumulated from the system-provided event logs to generate a process model and determine the values hidden within the process. The discovered process is visualized as a process model. Subsequently, alternatives are proposed by brainstorming problems (such as bottlenecks or idle time) in the process. The results of this study can aid in productivity improvement (idle time or bottleneck reduction in the production process) in conjunction with a six-sigma technique or ERP system. In future, it is necessary to study the standardization of the module production processes and development of the process monitoring system.

• Journal of the Korean Society of Industry Convergence
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• v.27 no.1
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• pp.143-149
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• 2024

The production and procurement of shipbuilding and offshore equipment is an important competitive factor in the shipbuilding and offshore industry. Recently, ICT-based digital technology has been rapidly applied to the manufacturing industry following the Fourth Industrial Revolution. Under the digital transformation, real-time data interface technology based on SCM (Supply Chain Management) is emerging as an important tool to improve the efficiency of the equipment manufacturing process. In this study, the characteristics and advantages and disadvantages of interface technologies of web-based data interface technologies were compared and analyzed. The performance was compared between theoretical evaluation based on technical features and practical application cases. As a result, it was confirmed that GraphQL is useful for selective data processing, but there is a problem with optimization, and REST API has a problem with receiving data due to a fixed data structure. Therefore, this study aims to suggest ways to utilize and optimize these data interface technologies.

• Photonics industry news
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• s.56
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• pp.24-29
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• 2009

• Photonics industry news
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• s.57
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• pp.42-47
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• 2010

• Journal of Korea Port Economic Association
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• v.34 no.1
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• pp.51-64
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• 2018

The purpose of this paper is to analyze the productivity change of the Korean shipbuilding industry between 2001-2008 and 2008-2015 by using MPI(Malmquist Productivity Index) to decompose the sources of total factor productivity growth into technical efficiency change, scale efficiency change, pure efficiency change, technical change. The empirical results are as follows. In the first half of the year (2001-2008), productivity increased by 2.8%, which was due to technological advances rather than technical efficiency. In the second half (2008-2015), productivity change declined by -3.4%. This is attributable to the technical efficiency deterioration and technological degeneration caused by a decrease in shipbuilding orders due to the global economic downturn after the global financial crisis and the rise of Chinese shipbuilding industry. In the first half of the period, productivity change was higher than in the second half. Especially, the difference between the two periods is attributed to the technical change and it was proved by statistical verification. The policy implications of this paper suggest that the government and each DMU need to develop new technologies to cope with changes in the global shipbuilding industry environment and strategies to eliminate inefficiencies in order to increase productivity in the future.

• KIPS Transactions on Software and Data Engineering
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• v.7 no.6
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• pp.221-228
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• 2018

With an increase in demand for the high added value of shipbuilding and marine industry based on the information and communications technology (ICT), software technology has become more important than ever in the industry. In this paper, we present the result of our preliminary investigation on the current software development environment in the shipbuilding and marine industry in order to develop reusable software component, which can enhance the competitiveness of software development. The investigation is performed based on the survey answers from 34 developers who are working in different shipbuilding and marine companies. The questionnaire is composed of items to gather the information of each company such as the number of employees and product domain, and actual software development environment such as operating system, programming languages, deployment format, obstacles for developing components, and the adoption of software development methods and tools. According to the results of the survey, the most important consideration to select their development platform was the number of available utilities and the technical supports, followed by performance, price and security problems. In addition, the requirements of various platforms supporting and the higher reliability, and the limitations of low development cost and manpower made it difficult for them to develop reusable software components. Finally, throughout the survey, we find out that only 15% of developers used software development processes and managed the quality to systematically develop their software products, therefore, shipbuilding and marine companies need more technical and institutional support to improve their ability to develop high qualified software.

• Proceedings of the Korea Society of Design Studies Conference
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• 2004.05a
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• pp.260-261
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• 2004

• Korean Management Science Review
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• v.17 no.1
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• pp.135-144
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• 2000

This paper describes a scheduling problem of the panel block assembly shop in a shipbuilding industry. Because the shipbuilding is a labor intensive industry the most important consideration in a panel block assembly shop is the workload balancing. which balances man-hour weight and welding length and so on. It should be determined assembly schedule and workstation considering a daily load balancing and a workstation load balancing simultaneously. To solve the problem we develop a hybrid genetic algorithm. Hybrid genetic algorithm proposed in this paper consists of two phases. The first phase uses the heuristic method to find a initial feasible solution which provides a useful information about optimal solution. The second phase proposes the genetic algorithm to derive the optimal solution with the initial population consisting of feasible solutions based on the initial solution. Finally we carried out computational experiments for this load balancing problem which indicate that developed method is effective for finding good solutions.

• Korean Management Science Review
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• v.23 no.2
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• pp.175-185
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• 2006

How to efficiently manage assembly blocks at shipyard has been a hot management issue in the shipbuilding Industry, because it has significantly influenced on the productivity of shipbuilding process. This paper introduces the real practice of assembly block operations management in Hyundai Heavy Industries (HHI) and the Ship Assembly Block Operations Optimization (SABOO) project that h3s been launched in HHI as an academy-and-industry collaborative project, aimed to diagnose problems, propose possible solutions, and develop a prototype system in order to search ways of improving the assembly block operations management. Through the field interviews, observations, and benchmarking studies, the SABOO project diagnosed the most rudimental and urgent problem and proposed possible solutions. In addition, the SABOO project developed the prototype system that embodied the visual function of monitoring the shipyard on a real-time and the Interactive block assignment function that utilized the assembly block assignment algorithm developed by the project. As a whole, the SABOO project tested the possibility and gained an insight in extending the functions of block transportation/stockyard management system.

• Journal of Welding and Joining
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• v.14 no.2
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• pp.96-105
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• 1996

Robot systems are widely utilized in the shipbuilding industry to enhance the productivity by automating the welding process. In order to increase productivity, it is necessary to reduce the time used for robot teaching. In this work, the automatic teaching system is developed for the subassembly process in the shipbuilding industry. A alser/vision sensor is designed to detect the weld seam and the image of the fillet joint is processed using the arm method. Positions of weld seams defined in the CAD database are transformed into the robot coordinate, and the dynamic programming technique is applied to find the sub-optimum weld path. Experiments are carried out to verify the system performance. The results show that the proposed automatic teaching system performs successfully and can be applied to the robot system in the subassembly process.