• Title/Summary/Keyword: sheet-flow

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SERRATION MECHANISM OF AA5182/POLYPROPYLENE/AA5182 SANDWICH SHEETS

  • Kim, K.J.
    • International Journal of Automotive Technology
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    • v.7 no.4
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    • pp.485-492
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    • 2006
  • The AA5182/polypropylene/AA5182(AA/PP/AA) sandwich sheets have been developed for application to automotive body panels in future lightweight vehicles with significant weight reduction. It has been reported that the AA5182 aluminum sheet shows $L\"{u}ders$ band because of dissolved Mg atoms that cause fabrication process problem, especially surface roughness. The examination of serration behavior has been made after the tensile deformation of the AA/PP/AA sandwich sheets as well as that of the AA5182 aluminum skins at room and elevated temperatures. All sandwich sheets and the AA5182 aluminum skin showed serration behavior on their flow curves. However, the magnitude of serration was significantly diminished in the sandwich sheet with high volume fraction of the polypropylene core. According to the results of the analysis of the surface roughness following the tensile test, $L\"{u}ders$ band depth of the sandwich sheet evidently showed lower than that of the AA5182 aluminum skin. The strain rate sensitivity, m-value, of the AA5182 aluminum skin was -0.006. By attaching these skins to the polypropylene core, which has relatively large positive value of 0.050, m-value of the sandwich sheets changed to the positive value. The serration mechanism of the sandwich sheets was quantitatively investigated in the point of the effect on polypropylene thickness variation, that on the strain rate sensitivity and that on the localized stress state.

Plane-Strain Analysis of Auto-Body Panel Using the Rigid-Plastic Finite Element Method (강소성 유한요소법을 이용한 자동차 판넬 성형공정의 평면 변형해석)

  • 양동열;정완진;송인섭;전기찬;유동진;이정우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.169-178
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    • 1991
  • A plane-strain finite element analysis of sheet metal forming is carried out by using the rigid-plastic FEM based on the membrane theory. The sheet material is assumed to possess normal anisotropy and to obey Hill's new yield criterion and its associated flow rule. A formulation of initial guess generation for the displacement field is derived by using the nonlinear elastic FEM. A method of contact treatment is proposed in which the skew boundary condition for arbitrarily shaped tools is successively used during iteration. In order to verify the validity of the developed method, plane-strain drawing with tools in analytic expression and with arbitrarily shaped tools is analyzed and compared with the published results. The comparison shows that the present method can be effectively used in the analysis of plane-strain sheet metal forming and thus provides the basis of approximate sectional analysis of panel-like sheet forming.

The Effect of the Drawbead Shape on the Sheet Metal Forming Process (드로우비드 형상에 따른 박판 성형공정에 미치는 영향에 관한 연구)

  • Jeong, Dong-Won;Lee, Sang-Je
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1624-1632
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    • 2000
  • In the sheet metal forming process, the drawbead is used to control the flow of material during the forming process. The drawbead provides proper restraining force to the material and prevents defe cts such as wrinkling or breakage. For these reasons, many studies for designing the effective drawbead have been conducted. In this paper, the effect of the drawbead shape will be introduced. For the analysis, the numerical method called the static-explicit finite element method was used. The finite element analysis code for this method has been developed and applied to the drawbead process problems. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis methods were no longer a critical problem. Futhermore, this approach could treat the contact friction problem easily by applying very small time intervals. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

An advanced criterion based on non-AFR for anisotropic sheet metals

  • Moayyedian, Farzad;Kadkhodayan, Mehran
    • Structural Engineering and Mechanics
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    • v.57 no.6
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    • pp.1015-1038
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    • 2016
  • In the current research an advanced criterion with non-associated flow rule (non-AFR) for depicting the behavior of anisotropic sheet metals is presented to consider the strength differential effects (SDEs) for these materials. Owing to the fact that Lou et al. (2013) yield function is dependent on structure of an anisotropic material (BCC, FCC and HCP), an advanced yield function with inspiring of Yoon et al. (2014) yield function is proposed which is dependent upon anisotropic structures. Furthermore, to compute Lankford coefficients, a new pressure sensitive plastic potential function which would be dependent to anisotropic structure is presented and coupled with the proposed yield function with employing a non-AFR in a novel criterion which is called here 'dvanced criterion'. Totally eighteen experimental data are required to calibrate the criterion contained of directional tensile and compressive yield stresses for the yield function and directional Lankford coefficients for the plastic potential function. To verify the criterion, three anisotropic sheet metals with different structures are taken as case studies such as Al 2008-T4 (a BCC material), Al 2090-T3 (a FCC material) and AZ31 (a HCP material).

Analysis on Seepage Behavior According to Extended length of HDPE Sheet of Rubble Mound Revetment at Offshore Landfill (해상 폐기물매립지 경사식 호안에서의 차수시트 설치에 따른 침투거동 분석)

  • Oh, Myoung-hak;Park, Hae-yong;Kwon, O-soon
    • Journal of the Korean Geosynthetics Society
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    • v.15 no.3
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    • pp.39-47
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    • 2016
  • In order to prevent leakage of leachate in offshore landfill, hydraulic barrier is indispensable. In the case of rubble mound revetment at offshore landfill, HDPE sheet in slope should be installed. In this study, seepage analysis were performed to evaluate seepage and flow in the seabed and revetment according to extended length of HDPE sheet by using SEEP/W. Results show that, in the case of low permeability layer is distributed where extended length of HDPE sheet was more than 1m, seepage flux in seabed and revetment was greatly reduced. In order to prevent seepage in seabed and revetment in the case of sand layer of high permeability is existed above low permeable layer, extended length of HDPE sheet and impermeable improvement width of permeable layer should be more than 1m at seabed.

Internal flow characteristics inside an automobile HVAC according to temperature operation mode (온도조절 모드에 따른 차량용 공조장치 내부 유동특성)

  • Ji, Ho-Seong;Lee, Sang-Joon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.687-688
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    • 2008
  • Air flow of inside automobile HVAC module has been visualized using a high-resolution PIV technique with varying the temperature operation mode. The PIV system consists of a 2-head Nd:YAG laser(125 mJ), a high-resolution CCD camera(2K x 2K), optics and a synchronizer. A real automobile HVAC module was used directly with slight modification for clear optical windows. Some parts of the HVAC module casing were replaced with transparent windows for capturing flow images with laser light sheet beam illumination. Time-averaged velocity field were measured in three temperature control modes. Flow characteristics of the air-conditioned air flow in the automobile HVAC system were evaluated.

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A Study on the Flow Characteristics of the Intake Port and Cylinder Generated by a Tumble Intensifying Valve (텀블강화형 밸브에 의한 흡기포트 및 실린더내의 유동 특성에 관한 연구)

  • 이기형;이창식;정재우;전문수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.183-196
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    • 1997
  • Gas flow field within the cylinder which is called a tumble flow is important factor in improving lean combustion stability. In this study, steady state flow tests were performed to quantify tumble ratio of flowfields generated by a tumble intensifying valve(TIV). In addition, velocity and fluctuation profiles in an intake port and flowfields in th cylinder were inspected using a hotwire anemometer and a laser light sheet method with various TIV configurations. These experimental results show that installated TIV has a great effect on flow field distribution in an intake port and test effects enhance a tumble flow in the cylinder.

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PIV Measurement of Flow Inside an Automotive HVAC Module with Varying Temperature Baffle (온도조절 격판 변화에 따른 차량용 HVAC 내부 유동의 PIV속도장 측정 연구)

  • Ji, Ho-Seong;Lee, Sang-Joon
    • Journal of the Korean Society of Visualization
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    • v.6 no.1
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    • pp.27-33
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    • 2008
  • Air flow inside an automotive HVAC module has been investigated using a high-resolution PIV technique with varying the temperature operation mode. The PIV system consists of a 2-head Nd:YAG laser (125 mJ), a high-resolution CCD camera (2K$\times$2K), optics and a synchronizer. A real automotive HVAC module was used directly under real operating condition. Some casing parts of the HVAC module were replaced with transparent windows for capturing clear flow images with laser light sheet beam illumination. Time-averaged velocity fields were obtained for two different temperature control modes. Flow characteristics of the air-conditioned air flow inside the automotive HVAC system for the two temperature baffle conditions were evaluated.

Statistical properties of the fast flows accompanied by dipolarization in the near-Earth tail

  • Kim, Hyun-Sook;Lee, Dae-Young;Ahn, Byung-Ho
    • Bulletin of the Korean Space Science Society
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    • 2010.04a
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    • pp.40.4-41
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    • 2010
  • Using magnetic field and plasma moment data obtained by THEMIS satellites(A, D, and E), we selected 203 fast flow events accompanied by dipolarization in the near-Earth region( X(GSM) = -7 ~ -12 RE) and statistically examined their properties. It was found that most of the fast flows show the maximum velocity between 1 minute before dipolarization onset and 2 minutes after onset and proceed earthward and duskward. We also found that only the flows with low velocity of less than 400 km/s are observed at X > -8 RE, while the high velocity flows(as well as low velocity flows) are observed at the further tailward region(X < -8 RE). And most of the tailward flows are slow regardless of distance at X(GSM) = -7 ~ -12 RE. On the other hand, if we consider the fast flow as a bubble (Pontius and Wolf, 1990), the entropy parameter, PV5/3 is an important factor to describe the plasma sheet dynamics. Thus we investigated the relationship between the flow velocity and the amount of change in PV5/3 before and after dipolarization onset and found out that the dipolarizations with more depleted entropy parameter tend to show higher flow velocity. Also we examined how the magnetic field at geosynchronous orbit responds to the fast flow accompanied by dipolarization in the near-earth plasma sheet, using the measurements from GOES 11 and 12 statellites. We found that most of the fast flows do not reach geosynchronous orbit as suggested by Ohtani et al. (2006).

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Seepage-Advection-Dispersion Numerical Analysis of Offshore Rubble Mound Revetment Landfill Under Transient Flow (비정상류 조건에서 경사식호안매립장에 대한 침투이류 분산해석)

  • Hwang, Woong-Ki;Kim, Hyang-Eun;Kim, Tae-Hyung
    • Journal of the Korean Geosynthetics Society
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    • v.19 no.4
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    • pp.1-9
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    • 2020
  • This study analyzes contaminant movement under transient flow in a rubble mound revetment offshore waste landfill barrier system that prevents contaminant runoff. The barrier system consists of bottom layer and side barrier. For the bottom layer system, impermeable clay layer is used. For the side barrier system, the HDPE barrier sheet (primary element) plays the main role, and the intermediate protection layer (supplementary element) is responsible for the barrier. Seepage, advection, dispersion numerical analysis was carried out using SEEP / W and CTRAN / W programs. As a result, under abnormal conditions considering the fluctuation in tidal range, the volume and direction of the flow velocity vector of the pore water change with time and the dispersion concentration of the contaminant changes. When comparing the case of 2 m tidal range and 8 m tidal range, the larger the tide value, the higher the concentration of contaminant under abnormal conditions. It was found that the rate of change of the concentration of the contaminant changed depending on the change in the tidal range, and as a result, the outflow of the pollutant was smaller than that in the steady flow state.