• 제목/요약/키워드: shearing process

검색결과 199건 처리시간 0.024초

금속판재의 하프피어싱 공정에서의 틈새 영향 연구 (Influence of Clearance in Half-piecing of Sheet Metal)

  • 연시모;이슬기;정완진;김종호
    • 소성∙가공
    • /
    • 제22권8호
    • /
    • pp.437-441
    • /
    • 2013
  • Recently, the engraving of letters or a pattern on a product surface has received more attention especially in trying to satisfy the customer requirements. Half-piecing is a protrusion forming process that pierces only 40~50% of the material thickness. In the current study, the half-piercing technique for making clear letters by protruding sheet material was selected and studied. The influence of clearance and penetration depth was investigated by measuring the camber and extruded length of a protrusion after experiments. In addition, a numerical analysis was performed for the same working conditions and compared with experimental results. It is shown that, as the clearance increases, the camber of a protrusion increases rapidly and the extruded length decreases slightly. The deformation pattern around the cutting edge during half-piercing changes from an extrusion mode to a shearing mode as the clearance changes from minus to plus values. It is also confirmed that the experimental results show a good agreement with the numerical analyses.

침장용 난연 자카드직물의 제직설계 (Weaving design of flame retardant jacquard fabrics for bedding)

  • 안영무
    • 패션비즈니스
    • /
    • 제14권5호
    • /
    • pp.102-111
    • /
    • 2010
  • The pegging board planning for jacquard weaves was carried out to express a big enough design in 60 inch width. 20 Kinds of fabrics were fabricated by a jacquard loom with a warp density of 168 yarns/inch, a weft density of 100T, and a weight of 180-220g/$m^2$ or 250-300g/$m^2$. The result of sanitary test about Escherichia coli, Staphilococcus aureus, Klebsiella pneumoniae and Salmonella typhimurium showed a sterilizing power of over 90% after cultivating for 30, 60, 120 minutes. And also its property was sustained after laundrying 20 times. The flame retardant properties showed a good result and complied with the flame retardant criteria of KOFEI 1001. Abrasion, laundry and light fastnesses of flame retardant fabrics showed 4-5 grades. The fabrics manufactured from 30's fiber appeared a little fluff and pill on the fabric. Therefore, they need a shearing process after finishing all processes to decrease the fluff or pill on the fabric. The flame retardant fabric manufactured from 30's and 40's fiber showed increased strength and elongation after soaping and dyeing finishing because the fabrics were shrunk.

밀링가공시 버 형성 예측을 위한 전문가 시스템 개발 (II) - 복잡한 형상의 피삭재와 다중경로에 의한 밀링가공시 (Development of Expert System for Burr Formation Prediction in Face Milling (II) - In Milling Multi Featured workpiece with Multi)

  • 고성림;김영진;장재은;이장범;김지환
    • 한국정밀공학회지
    • /
    • 제20권12호
    • /
    • pp.25-33
    • /
    • 2003
  • A burr has been defined as undesirable projection of material formed as a result of plastic flow from a cutting or shearing operation. It is unavoidable in all kinds of machining operation. As a result, burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. In this study, the primary interest is about exit burr. The burr formation mechanism in each type of burr is classified. Data bases are developed to predict burr formation result. In the milling operation, we develop an algorithm to analyze the burr formation mechanism by the geometrical analysis on the multi featured workpiece with multi cutting path. The algorithm includes three steps, i. e., the feature identification, the cutting condition identification, and the analysis on exit burr formation. We can predict which portion of workpiece would have the exit burr in advance so that we can manage to find a way to minimize the exit burr formation in an actual cutting. Also, this algorithm can be implemented in a commercial CAM package so that we can simulate the NC code to review the burr formation in advance.

불포화토의 거동예측을 위한 구성식 개발(II) -구성식의 개발 및 적용- (Development of Constitutive Model for the Prediction of Behaviour of Unsaturated Soil( II) - Development and application of constitutive model -)

  • 송창섭;장병욱
    • 한국농공학회지
    • /
    • 제37권1호
    • /
    • pp.81-89
    • /
    • 1995
  • The aim of the work described in this paper is to develope a constitutive model for the prediction of an unsaturated Soil and to confirm the application of the model, which is composed of the elastic and plastic part in consideration of the matric suction and the net mean stress. From test results, volume changes and deviator stresses are analyzed at each state and their relationships are formulated. And the application of the model to silty sands is con- firmed by the comparison between test and predicted results. During drying-wetting and loading-unloading processes for isotropic states, the agreement between predicted and test results are satisfactory. And predicted deviator stresses are well agreed with test results in shearing process. Overall acceptable predictions are reproduced in high confining pressure. Usefulness of the model is confirmed for the unsat- urated soil except volumetric strain, which is not well agreed with the test results due to deficiency of dilatancy of the model in low confining pressure. It is, therefore, recom- mended to study the behavior of dilatancy for an unsaturated soil.

  • PDF

불포화 점성토의 거동예측을 위한 구성식 개발 (Development of Constitutive Model for the Prediction of Behaviour of an Unsaturated Clayey Soil)

  • 송창섭;장병욱
    • 한국농공학회지
    • /
    • 제38권3호
    • /
    • pp.101-110
    • /
    • 1996
  • The aim of the work described in this paper is to develope a constitutive model for the prediction of an unsaturated clayey soil and to confirm the application of the model. To this end a series of suction controlled isotropic and triaxial compression tests are conducted on clayey soils. Matric suction is controlled by the axis translation technique using high air entry ceramic disk. Total volume change, air and water volume changes are measured by the device made for the experiment. The specimens are compacted by dynamic compaction using a half of Proctor compaction energy with the water contents of 5% drier than the optimum moisture contents. From test results, volume changes and deviator stresses are analyzed at each state and their relationships are formulated. And the application of the model to clayey soils is confirmed by the comparison between test and predicted results. During drying-wetting and loading-unloading processes for isotropic states, the agreement between predicted and test results are satisfactory. And predicted deviator stresses are well agreed with the test results in shearing process, but volumetric strain is not well agreed with the test results in high suctions.

  • PDF

프리스트레스 방법을 적용한 토목섬유 보강토 구조물의 수치해석 (Numerical Analysis of Geosynthetics-Reinforced Soil Structure with Pre-stress)

  • 김은라;김유성
    • 한국지반신소재학회논문집
    • /
    • 제4권3호
    • /
    • pp.21-33
    • /
    • 2005
  • 본 연구는 토목섬유 보강토 구조물의 보강 메카니즘을 규명하고자 하는 목적으로 실시하였으며, 여기서 보강 메카니즘은 전단에 의한 다짐토의 체적 팽창(부의 다일러턴시)을 토목섬유에 의해 구속 억제하는 과정에서 생성되는 효과로 간주하고 있다. 토목섬유의 보강효과를 높이는 방법으로 프리스트레스(pre-stress) 공법을 도입하여 토목섬유 보강토 구조물의 현장실험을 소개하고, 유한요소해석을 이용하여 프리스트레스에 의한 보강효과를 검토하였다. 또한 다짐토의 탄소성 모델과 이러한 모델에 필요한 초기 입력값의 결정방법들이 제시되었다. 마지막으로, 유한요소(FEM)해석을 통해 얻어진 결과들을 현장실험의 결과와 비교 분석하였다.

  • PDF

Localized deformation in sands and glass beads subjected to plane strain compressions

  • Zhuang, Li;Nakata, Yukio;Lee, In-Mo
    • Geomechanics and Engineering
    • /
    • 제5권6호
    • /
    • pp.499-517
    • /
    • 2013
  • In order to investigate shear behavior of granular materials due to excavation and associated unloading actions, load-controlled plane strain compression tests under decreasing confining pressure were performed under drained conditions and the results were compared with the conventional plane strain compression tests. Four types of granular material consisting of two quartz sands and two glass beads were used to investigate particle shape effects. It is clarified that macro stress-strain behavior is more easily influenced by stress level and stress path in sands than in glass beads. Development of localized deformation was analyzed using photogrammetry method. It was found that shear bands are generated before peak strength and shear band patterns vary during the whole shearing process. Under the same test condition, shear band thickness in the two sands was smaller than that in one type of glass beads even if the materials have almost the same mean particle size. Shear band thickness also decreased with increase of confining pressure regardless of particle shape or size. Local maximum shear strain inside shear band grew approximately linearly with global axial strain from onset of shear band to the end of softening. The growth rate is found related to shear band thickness. The wider shear band, the relatively lower the growth rate. Finally, observed shear band inclination angles were compared with classical Coulomb and Roscoe solutions and different results were found for sands and glass beads.

Isolation and In Vitro Culture of Vascular Endothelial Cells from Mice

  • Choi, Shinkyu;Kim, Ji Aee;Kim, Kwan Chang;Suh, Suk Hyo
    • The Korean Journal of Physiology and Pharmacology
    • /
    • 제19권1호
    • /
    • pp.35-42
    • /
    • 2015
  • In cardiovascular disorders, understanding of endothelial cell (EC) function is essential to elucidate the disease mechanism. Although the mouse model has many advantages for in vivo and in vitro research, efficient procedures for the isolation and propagation of primary mouse EC have been problematic. We describe a high yield process for isolation and in vitro culture of primary EC from mouse arteries (aorta, braches of superior mesenteric artery, and cerebral arteries from the circle of Willis). Mouse arteries were carefully dissected without damage under a light microscope, and small pieces of the vessels were transferred on/in a Matrigel matrix enriched with endothelial growth supplement. Primary cells that proliferated in Matrigel were propagated in advanced DMEM with fetal calf serum or platelet-derived serum, EC growth supplement, and heparin. To improve the purity of the cell culture, we applied shearing stress and anti-fibroblast antibody. EC were characterized by a monolayer cobble stone appearance, positive staining with acetylated low density lipoprotein labeled with 1,1'-dioctadecyl-3,3,3',3'-tetramethyl-indocarbocyanine perchlorate, RT-PCR using primers for von-Willebrand factor, and determination of the protein level endothelial nitric oxide synthase. Our simple, efficient method would facilitate in vitro functional investigations of EC from mouse vessels.

이종재료 레이저 용접 판재의 저주기 피로 특성 (The Low Cycle Fatigue Behavior of Laser Welded Sheet Metal for Different Materials)

  • 김석환;곽대순;김웅찬;오택열
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.627-631
    • /
    • 2005
  • In this study, low fatigue behavior of laser welded sheet metal were investigated. Before welding, the cross section of butt joint was prepared only by fine shearing without milling process. Specimens were same sheet metal and welding condition that using automobile manufacturing company at present. Butt joint of cold rolled sheet metal was welded by $CO_2$ laser. It is used that welding condition such as laser welding speed was 5.5m/sec and laser output power was 5kW for 0.8mm and 1.2mm sheet metal. The laser weldments were machined same or different thickness and same or different material. In order to mechanical properties of around welding zone, hardness test was performed. Hardness of welding bead is about 2 times greater than base material. We performed the low cycle fatigue tests for obtaining fatigue properties about thickness and the weld line direction of specimen. The results of strain controlled low cycle fatigue test indicate that all specimens occur cyclic softening, as indicated by the decrease in stress to reach a prescribed strain.

  • PDF

High-Temperature Rupture of 5083-Al Alloy under Multiaxial Stress States

  • Kim Ho-Kyung;Chun Duk-Kyu;Kim Sung- Hoon
    • Journal of Mechanical Science and Technology
    • /
    • 제19권7호
    • /
    • pp.1432-1440
    • /
    • 2005
  • High-temperature rupture behavior of 5083-Al alloy was tested for failure at 548K under multiaxial stress conditions: uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times were compared for uniaxial, biaxial, and triaxial stress conditions with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the von Mises effective and principal facet stresses give good correlation for the material investigated, and these parameters can predict creep life data under the multiaxial stress states with the rupture data obtained from specimens under the uniaxial stress. The results suggest that the creep rupture of this alloy under the testing condition is controlled by cavitation coupled with highly localized deformation process, such as grain boundary sliding. It is also conceivable that strain softening controls the highly localized deformation modes which result in cavitation damage in controlling rupture time of this alloy.