• 한국표면공학회지
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• 제45권5호
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• pp.181-187
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• 2012

The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, microstructures and mechanical properties of FSLW in A5052 alloy were investigated under varying rotating speed and probe length. Investigating the characteristics as FSLWed conditions were as below ; Failure Maximum load by shear fracture was increased proportional to the width of joint area, which was increased by input heat, stirring intensity in the case of 2.3 mm probe length. Tensile fracture occurred, and maximum load was determined due to side worm hole of joint area and softening of microstructure in the case of 3.0 mm probe length. In the case of 3.7 mm probe length, material hook and bottom worm hole were appeared at the end interface of joint area. The most sound FSLW condition with no defects was 3.0 mm probe length and 1500 rpm-100 mm/min. No defects were showed in 1500 rpm-100 mm/min and 1800 rpm-100 mm/min, but Vickers microhardness distribution in TMAZ/HAZ which was fracture zone was lower in 1800 rpm-100 mm/min than in 1500 rpm-100 mm/min. In this condition highest tensile strength, 215 MPa (allowable rate 78% of joint efficient) was obtained.

• Geomechanics and Engineering
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• 제13권3호
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• pp.459-474
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• 2017

To investigate the mechanical properties of Expanded Polystyrene (EPS) Beads Stabilized Lightweight Soil (EBSLS), Laboratory studies were conducted. Totally 20 sets of specimens according to the complete test design were prepared and tested with unconfined compressive test and consolidated drained triaxial test. Results showed that dry density of EBSLS ($0.67-1.62g/cm^3$) decreases dramatically with the increase of EPS beads volumetric content, while increase slightly with the increase of cement content. Unconfined compressive strength (10-2580 kPa) increases dramatically in parabolic relationship with the increase of cement content, while decreases with the increase of EPS beads volumetric content in hyperbolic relationship. Cohesion (31.1-257.5 kPa) increases with the increase of cement content because it is mainly caused by the bonding function of hydration products of cement. The more EPS beads volumetric content is, the less dramatically the increase is, which is a result of the cohesion between hydration products of cement and EPS beads is less than that between hydration products of cement and sand particles. Friction angle ($14.92-47.42^{\circ}$) decreases with the increase of EPS beads volumetric content, which is caused by the smoother surfaces of EPS beads than sand grains. The stress strain curves of EBSLS tend to be more softening with the increase of EPS beads content or the decrease of cement content. The shear contraction of EBSLS increases with the increase of $c_e$ or the decrease of $c_c$. The results provided quantitative relationships between physico-mechanical properties of EBSLS and material proportion, and design process for engineering application of EBSLS.

• 한국기계가공학회지
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• 제17권6호
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• pp.68-74
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• 2018

Study on the Ti-6Al-4V have been carried out using cutting simulation, and researches for cutting force and chip shape prediction have been actively conducted under various conditions. However, a 3D printer application method using Ti-6Al-4V metal powder material as a high-power method has been studied for the purpose of prototyping, mold modification and product modification while lowering material removal rate. However, in the case of products / parts made of 3D printers using powder materials, problems may occur in the contact surface during tolerance management and assembly due to the degradation of the surface quality. As a result, even if a 3D printer is applied, post-processing through cutting is essential for surface quality improvement and tolerance management. In the cutting simulation, the cutting force and the chip shape were predicted based on the Johnson-Cook composition equation, but the shape of the shear type chip was not predictable. To solve this problem, we added a damaging term or strain softening term to the Johnson-Cook constitutive equation to predict chip shape. In this thesis, we applied the constant value of the S-K equations to the cutting simulation to predict the cutting force and compare with the experimental data to verify the validity of the cutting simulation and analyzed the machining characterization by considering conditions.

• Advances in nano research
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• 제10권2호
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• pp.151-163
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• 2021

The main target of this study is to investigate nonlinear transient responses of moving polymer nano-size plates fortified by means of Graphene Platelets (GPLs) and resting on a Winkler-Pasternak foundation under a transverse pressure force and a temperature variation. Two graphene spreading forms dispersed through the plate thickness are studied, and the Halpin-Tsai micro-mechanics model is used to obtain the effective Young's modulus. Furthermore, the rule of mixture is employed to calculate the effective mass density and Poisson's ratio. In accordance with the first order shear deformation and von Karman theory for nonlinear systems, the kinematic equations are derived, and then nonlocal strain gradient scheme is used to reflect the effects of nonlocal and strain gradient parameters on small-size objects. Afterwards, a combined approach, kinetic dynamic relaxation method accompanied by Newmark technique, is hired for solving the time-varying equation sets, and Fortran program is developed to generate the numerical results. The accuracy of the current model is verified by comparative studies with available results in the literature. Finally, a parametric study is carried out to explore the effects of GPL's weight fractions and dispersion patterns, edge conditions, softening and hardening factors, the temperature change, the velocity of moving nanoplate and elastic foundation stiffness on the dynamic response of the structure. The result illustrates that the effects of nonlocality and strain gradient parameters are more remarkable in the higher magnitudes of the nanoplate speed.

• 열처리공학회지
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• 제36권5호
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• pp.303-310
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• 2023

β titanium alloys are widely used in aerospace industry due to their excellent specific strength and corrosion resistance. In particular, mechanical properties of metastable β titanium can efficiently be controlled by various deformation mechanisms such as slip, twinning, and SIM (Stress-Induced Martensite Transformation), making it an ideal material for many industrial applications. In this study, Ti-5Mo-xFe (x=1, 2, 4 wt%) alloy was designed by adding a relatively inexpensive β element to ensure price competitiveness. Additionally, microstructural analysis was conducted using OM, SEM, and XRD, while mechanical properties were evaluated through hardness and compression tests to consider the deformation mechanisms based on the Fe content. SIMT occurred in all three alloys and was influenced by the presence of β_m (metastable beta) and beta stability. As the Fe content decreased, the α'' phase increased due to SIMT occurring within the β_m phase, resulting in softening. Conversely, as the Fe content increased, the strength of the alloy increased due to a reduction in α'' formation and the contributions of solid solution strengthening and grain strengthening. Moreover, unlike the other alloys, shear bands were observed only in the fracture of the Ti-5Mo-4Fe alloy, which was attributed to differences in texture and microstructure.

• 접착 및 계면
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• 제16권1호
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• pp.29-34
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• 2015

석유수지는 분자량이 작고 무정형인 열가소성 수지로써 다양한 접착제 및 고무의 가공조제, 필름의 첨가제 등으로 사용되고 있다. 석유수지의 단점은 비극성이기 때문에 비극성의 폴리머와의 상용성은 우수하나 아크릴 및 우레탄, 폴리아마이드와 같은 극성기를 포함하는 폴리머와의 상용성은 좋지 않다. 그뿐만 아니라, 최근 석유수지의 원료로 사용되는 나프타 크래킹 공정에서 나오는 부산물의 양이 가스 크래킹의 확대 적용으로 인해 줄어들고 있는 상황이다. 이러한 문제를 해결하기 위해 본 연구에서는 석유수지 원료로 극성기를 포함하면서 지속 가능한 신규 원료인 소르빅산으로 일부 대체하고자 하였다. 기존 석유수지 원료인 DCPD 모노머와 블루베리로부터 생성되는 소르빅산은 열중합에 의해 Diels-Alder 반응으로 성공적으로 공중합하였다. 소르빅산 변성 수소첨가 DCDPD계 석유수지는 아크릴계 접착제 배합에 적용되어 다양한 점 접착 물성이 측정되었으며, Polarity에 따른 상용성 및 연화점에 따라 최적 물성이 결정되었다.

• Geomechanics and Engineering
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• 제21권5호
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• pp.433-445
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• 2020

The weakening and softening behavior of soft clay subjected to cyclic loading due to the build-up of excess pore water pressure is well-known. During the design stage of the foundation of highways and coastal high-rise buildings, it is important to study the mechanical behavior of marine soils under cyclic loading as they undergo greater settlement during cyclic loading than under static loading. Therefore, this research evaluates the cyclic stress-strain and shear strength of untreated and treated marine clay under the effects of wind, earthquake, and traffic loadings. A series of laboratory stress-controlled cyclic triaxial tests have been conducted on both untreated and treated marine clay using different effective confining pressures and a frequency of 0.5 and 1.0 Hz. In addition, treated samples were cured for 28 and 90 days and tested under a frequency of 2.0 Hz. The results revealed significant differences in the performance of treated marine clay samples than that of untreated samples under cyclic loading. The treated marine clay samples were able to stand up to 2000 loading cycles before failure, while untreated marine clay samples could not stand few loading cycles. The untreated marine clay displayed a higher permanent axial strain rate under cyclic loading than the treated clay due to the existence of new cementing compounds after the treatment with recycled tiles and low amount (2%) of cement. The effect of the effective confining pressure was found to be significant on untreated marine clay while its effect was not crucial for the treated samples cured for 90 days. Treated samples cured for 90 days performed better under cyclic loading than the ones cured for 28 days and this is due to the higher amount of cementitious compounds formed with time. The highest deformation was found at 0.5 Hz, which cannot be considered as a critical frequency since smaller frequencies were not used. Therefore, it is recommended to consider testing the treated marine clay using smaller frequencies than 0.5 Hz.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.57-58
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• 2006

The effects of lowering ECAP temperature during ECAP process and Post-ECAP annealing on microstructure, texture and mechanical properties of the AZ31 alloys have been investigated in the present study. The as-extruded materials were ECAP processed to 2 passes at 553K prior to subsequent pressing up to 6 passes at 523K or 493K. When this method of lowering ECAP temperature during ECAP was used, the rods could be successfully deformed up to 6 passes without any surface cracking. Grain refinement during ECAP process at 553K might have helped the material to endure further straining at lower deformation temperatures probably by increasing the strain accommodation effect by grain boundary sliding, causing stress relaxation. Texture modification during ECAP has a great influence on the strength of Mg alloys because HCP metals have limited number of slip systems. As slip is most prone to take place on basal planes in Mg at room temperature, the rotation of high fraction of basal planes to the directions favorable for slip as in ECAP decreases the yield stress appreciably. The strength of AZ31 Mg alloys increases with decrease of grain size if the texture is constant though ECAP deformation history is different. A standard positive strength dependence on the grain size for Mg alloys with the similar texture (Fig. 1) supports that the softening of ECAPed Mg alloys (a negative slope) typically observed despite the significant grain refinement is due to the texture modification where the rotation of basal planes occurs towards the orientation for easier slip. It could be predicted that if the original fiber texture is restored after ECAP treatment yielding marked grain refinement, yield stress as high as 500 MPa will be obtained at the grain size of ${\sim}1{\mu}m$. Differential speed rolling (DSR) with a high speed ratio between the upper and lower rolls was applied to alter the microstructure and texture of the AZ31 sheets. Significant grain refinement took place during the rolling owing to introduction of large shear deformation. Grain size as small as $1.4{\mu}m$ could be obtained at 423K after DSR. There was a good correlation between the (0002) pole intensity and tensile elongation. This result indicates that tensile ductility improvement in the asymmetrically rolled AZ31 Mg alloys is closely related to the weakening of basal texture during DSR. Further basal texture weakening occurred during annealing after DSR. According to Hall-Petch relation shown in Fig. 1, the strength of the asymmetrically rolled AZ31 is lower than that of the symmetrically rolled one when compared at the same grain size. This result was attributed to weakening of fiber texture during DSR. The DSRed AZ31, however, shows higher strength than the ECAPed AZ31 where texture has been completely replaced by a new texture associated with high Schmid factors.

• 한국지반공학회지:지반
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• 제14권5호
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• pp.205-218
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• 1998

사질토로 구성된 지반은 점토로 구성된 지반에 비해 배수 및 강도면에서 우수하다는 장점이 있다. 하지만 느슨한 사질토 지반의 경우 지진하중과 같은 급속하중이 가해지면 전단력을 상실하고 유체와 같은 거동을 하는 액상화가 발생할 가능성이 있다. 따라서 본 연구에서는 사질토의 액상화현상을 재료의 역학적 거동특성의 관점에서 접근하는 연구를 수행하였다. 재료의 역학적 거동특성에 기초한 개념으로써 소산에너지 개념에 기초를 하고 있는 에너지법과 토폐의 연화응답(softening response)에 대한 구성방정식을 기초로 하는 교란상태개념(disturbed state concept , DSC)을 이용한 방법을 액상화에 대한 해석에 적용하였다. 주문진 표준사를 대상으로 수행한 다양한 상대밀도에 대한 진동삼축시험결과를 해석에 적용하였다. 주문진 표준사를 대상으로 한 진동삼축시험결과는 다른 조건이 동일한 경우 상대밀도가 증가함에 따라 액상화 발생에 요구되는 반복하중의 재하회수가 증가하였다. DSC법을 통한 액상화평가 결과, 상대밀도가 증가함에 따라 액상화발생에 요구되는 시료의 교란 또는 증가하였고 소성변형률은 감소하는 결과를 보였다. 이는 시료의 상대밀도가 증가함에 따라 시료는 보다 견고한 상태에 있으며 그로 인해 액상화에 요구되는 시료의 교란도가 보다 크며 소성변형도 감소되는 것으로 판단된다. 에너지법에 의한 액상화평가 결과, 반복하중의 재하시 시료내부 미세구조의 변화에 기인하는 소산에너지는 과잉간극수압과 일정한 함수관계가 있는 것으로 나타났다. 본 연구에서는 에너지법에 의한 액상화 발생시기를 시료내부의 소산에너지의 변화가 가장 급격한 시기로 제안하였으며, 이를 통한 해석결과는 시험결과와 비교해 볼 때 타당성있는 결과를 보여주었다. DSC법에 소개된 액상화발생시기의 판정방법과 본 연구에서 제시한 에너지법에 의한 액상화발생 시기의 판정방법을 시험결과를 통해 검증한 결과 신뢰할 말한 결과를 보여주고 있으며. 이를 통해 포화사질토에 대한 합리적인 액상화판정의 수행이 가능하다고 판단된다.

• 한국지반환경공학회 논문집
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• 제11권12호
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• pp.57-62
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• 2010

본연구에서는 실트함유량에 따른 다양한 실트질모래의 전단특성에 관한 효과를 평가했다. 두 종류의 삼축 압축시험은 다져진 낙동강 모래속에 실트 함유율 10%와 30%를 혼합한 조건에서 원형공시체를 성형하고 비압밀 비배수 상태로 실험을 수행하였다. 모든 동일한 공시체는 같은 초기함수비로 5층으로 나누어 준비하여 포화시킨 다음 초기 유효 구속압을 100~400kPa까지 증가시킨 후 전단한다. 모든 공시체는 파괴 후 변형이 감소하는 경향을 보이며 응력변형률 곡선과 축차응력은 실트함유율이 10%일때가 30%일 때 보다 크게 나타났다. 간극수압은 실트함유율 10%인 공시체가 파괴 후의 간극비 증가로 인해 부의 영향이 나타났지만 반면에 실트함유율 30%인 공시체는 양의 경향을 나타났다. 실트함유량이 낮은 다져진 공시체의 거동은 실트함유량이 높은 경우 보다 더 심한 다이러턴시 경향을 나타났고 최대축차응력은 실트함유량이 증가함에 따라 감소하였고 최대간극수압은 증가하였다.