• International Journal of Precision Engineering and Manufacturing
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• 제7권4호
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• pp.51-56
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• 2006

This paper proposes a control algorithm, which is verified experimentally, for aspherical surface grinding and polishing. The algorithm provides simultaneous control of the position and interpolation of an aspheric curve. The nonlinear formula for the tool position was derived from the aspheric equation and the shape of the tool. The function was partitioned at specific intervals and the control parameters were calculated at each control section. The position, acceleration, and velocity at each interval were updated during the process. A position error feedback was introduced using a rotary encoder. The feedback algorithm corrected the position error by increasing or decreasing the feed speed. In the experimental verification, a two-axis machine was controlled to track an aspherical surface using the proposed algorithm. The effects of the control and process parameters were monitored. The results demonstrated that the maximum tracking error with tuned parameters was at the submicron level for concave and convex surfaces.

• The Journal of Korean Institute of Communications and Information Sciences
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• 제36권6C호
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• pp.384-390
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• 2011

The paper derives formulas for the mean-squared error distortion and resulting signal-to-noise (SNR) ratio of a fixed-rate scalar quantizer designed optimally in the minimum mean-squared error sense for a Gaussian density with the standard deviation ${\sigma}_q$ when it is mismatched to a Laplacian density with the standard deviation ${\sigma}_q$. The SNR formulas, based on the key parameter and Bennett's integral, are found accurate for a wide range of $p\({\equiv}\frac{\sigma_p}{\sigma_q}\){\geqq}0.25$. Also an upper bound to the SNR is derived, which becomes tighter with increasing rate R and indicates that the SNR behaves asymptotically as $\frac{20\sqrt{3{\ln}2}}{{\rho}{\ln}10}\;{\sqrt{R}}$ dB.

• Journal of Magnetics
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• 제18권4호
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• pp.454-459
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• 2013

This paper deals with an optimal angle error reduction method of magnetic position sensor using hall effect elements. The angle detection simulation for the magnetic position sensor is performed by 3 dimensional finite element method and Taguchi method, one of the design of experiments. The magnetic position sensor is required to generate ideal sine and cosine waveforms from its hall effect elements according to rotation angle for precise angle information. However, the output signals are easy to include harmonics due to uneven magnetic field distribution from permanent magnet in the air-gap in the vicinity of hall effect elements. For the Taguchi method, three design parameters related to position of hall effect elements and shape of back yoke are selected. The characteristics of optimal magnetic position sensor are compared with those of original one in terms of simulation as well as experiment. Finally, the performances of the motor adopting original model and optimal model are represented for the purpose of verification of motor performance due to signals from magnetic position sensor.

• Journal of the Korean Society of Manufacturing Process Engineers
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• 제10권6호
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• pp.9-15
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• 2011

Any relative deformation between the cutting tool and the workpiece at machining point results directly in geometric and dimensional errors. The sources of relative deformations between the cutting tool and the workpiece at the contact point may be due to vibration, thermal deformation and cutting forces. In this paper, geometric error prediction of workpiece in turning has been investigated. To reach this goal, turning experiments are carried out according to selected cutting conditions. The variable cutting conditions are cutting speed, depth of cut and feed rate. The results will be useful as a guidance to select cutting conditions to improve the geometrical accuracy.

• Journal of the Korea Institute of Military Science and Technology
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• 제13권3호
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• pp.503-510
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• 2010

The quick variation of the canister wall temperature causes the modification of the shape of canister wall. This paper is the possibility of adoption and the error analysis about the transient heat flux method. The commercial code(Fluent Ver6.2.16) was employed for the calculation of surface temperature in the case of steady and unsteady heat flux condition. Based the surface temperature variation and surface material property, transient heat flux method can calculate the surface heat flux. In the case of steady heat flux condition, the error is about 2%, and in the case of unsteady heat flux condition, the error is about 3.6%. With the unsteady heat flux condition, the time which reach the maximum surface heat flux is almost same between the numerical analysis and transient heat flux method.

• The Journal of Korean Institute of Communications and Information Sciences
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• 제22권3호
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• pp.481-492
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• 1997

This paper presents an algorithm for recognizing surface mount device(SMD) IC pattern based on the error back propoagation(EBP) neural network and discrete cosine transform(DCT). In this approach, we chose such parameters as frequency, angle, translation and amplitude for the shape informantion of SMD IC, which are calculated from the coefficient matrix of DCT. These feature parameters are normalized and then used for the input vector of neural network which is capable of adapting the surroundings such as variation of illumination, arrangement of objects and translation. Learning of EBP neural network is carried out until maximum error of the output layer is less then 0.020 and consequently, after the learning of forty thousand times, the maximum error have got to this value. Experimental results show that the rate of recognition is 100% in case of the random pattern taken at a similar circumstance as well as normalized training pattern. It also show that proposed method is not only relatively relatively simple compare with the traditional space domain method in extracting the feature parameter but also able to re recognize the pattern's class, position, and existence.

• Journal of the Korean Society for Precision Engineering
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• 제17권1호
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• pp.192-197
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• 2000

In CNC machining, a free curve is cut into small linear segments using the linear interpolation(G01) method. Therefore, the interpolation error along the curve is not constant due to the changing curvature. This paper presents a NURBS (Non-Uniform Rational B-Spline) interpolation algorithm for machining free curves with high precision and high speed. The proposed NURBS interpolation defines the tool path with NURBS parameters and limits the interpolation error to any desired level by adjusting the feed rate considering the curvature of the shape and sampling time. Both linear and NURBS interpolations are compared to show the validity of the proposed algorithm.

• Journal of KSNVE
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• 제9권2호
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• pp.377-386
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• 1999

This paper is a study on model method for estimating system inputs from vibration responses, which is one of indirect input identification methods in frequency domain. The method has advantages over direct inverse method especially when points of operational inputs are inaccessible so that artificial excitation forces cannot be applied to obtain frequency response functions of the complete system. Procedures of extended modal model method are proposed and checked by numerical experiment. Mechanisms of error propagation, i.e., how errors in modal parameters such as poles nad mode shape vectors affect estimation of the input forces, are illustrated. Then, in order to counteract the error propagation, discrete modal filter approach is taken in this paper to compute the inversion of modal matrix in which the most serious errors seem to be generated. Further, a Reduced form of Modified Reciprocal Modal Vector(RMRMV) is proposed for estimating multiple inputs. It is shown to have smaller orthogonality error than MRMV.

• Transactions of Materials Processing
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• 제32권6호
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• pp.376-383
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• 2023

The torsion bar, which is a steering torque sensor, is mounted between the steering pinion and the input shaft in the IPA(input pinion assembly). Accurate torque measurement is important to improve the sense of operation, and the straightness of the torsion bar can affect torque measurement. In this study, the amount of bending was measured and the exact shape was analyzed regarding the bending phenomenon in the press-fitting process for torsion bars. The effect of alignment error was analyzed through finite element forming analysis. Process data analysis was conducted for the double-end press fit model. If there is an alignment error of about 10% of the serration tooth height, the indentation load is reduced by about 10%. If there is an alignment error, the torsion bar is rotated.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 한국정밀공학회 2008년도 춘계학술대회 논문집
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• pp.713-714
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• 2008