• Title/Summary/Keyword: shaft resistance

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A Study on the Processing of Anti-Corrosive Composites for Propeller Shaft of the Ship and the Evaluation of Its Static and Fatigue Properties (선박용 프로펠러축 방식처리용 복합재료의 제조와 그 정적 및 피로특성 평가에 관한 연구)

  • 김윤해;왕지석;배창원
    • Journal of Ocean Engineering and Technology
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    • v.12 no.1
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    • pp.23-31
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    • 1998
  • Kind 1 propeller shaft in ships is the shaft which is provided with effective measures against corrosion by sea water, or the shaft which is made of approved corrosion resistance materials. The propeller shaft other than specified above is Kind 2. Thus, this study is mainly concerned with the resistance to fatigue damage in sea water against stress concentrations due to the notches. The results obtained can be summarized as follows; (1) The stress increases with curing time, however, when the curing time reaches at 96 hours the stress becomes a constant value. The elongation decreases with curing time, however, when the curing time reaches at 48 hours the elongation becomes a constant value. Thus, in case of FRP coating on propeller shaft, it is necessary to cure for 48 hours at least. (2) The relation of $\sigma$$_n$-K$_t$ is to be classified into two parts, which is a part where fracture nominal stress, $\sigma$$_n$, decreases with increasing $K_t$, and a part where $\sigma$$_n$ is nearly constant independent of $K_t$. (3) According to a linear notch mechanics, the measure of severity controlling the fracture in notched FRP body is the notch root radius, $\rho$. The notched static strength of an arbitrary specimen will be estimated from $\sigma$$_{max}$ -1/$\rho$ curve. (4) Through the observation of cross section after fatigue test, the part of interface was kept good condition irrespective of loading conditions.

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A Study on Mechanical Property of SM53C Steel by High Frequency Induction Hardening (고주파열처리 SM53C강의 기계적 성질에 관한 연구)

  • Kim, Hwang-Soo;Kim, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.7-15
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    • 2010
  • Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The Cam nose part of the Automobile's Cam shaft is strongly bumped with rocker arm or valve-lift. Therefore abnormal wear such as unfair wear and early wear occur in the surface. This abnormal wear causes a defect that bad timing open and close actions of the engine valve happen in the combustion chamber so the fuel gas will be combustion imperfect. Therefore, the cam shaft demands high hardness and wear resistance. In this study, high frequency heat treatment has been accomplished while wear test for material SM53C.

Behavior of a Balance Shaft regarding Unbalance Mass Distribution (밸런스 샤프트 불평형 질량의 분포에 따른 동적 거동 연구)

  • Kim, Chan-Jung;Bae, Chul-Yong;Lee, Bong-Hyun;Kwon, Sung-Jin;Kim, Hyun-Chul;Lee, Dong-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.101-106
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    • 2006
  • Balance shaft has a key role in reducing a engine vibration in a vehicle and widely applied for current models. Since balance shaft module consists many sub-component and each part has its own operational characteristics, some different analysis backgrounds should be integrated into one sub-part in balance shaft module and this is the main obstacles in making a design process. Moreover, the balancing shaft is rotating in high speed and such condition requires large safety factors in a design process owing to a lot of unexpected problems with the overwhelming rotation. Balance shaft is the core-component generating the intended unbalance as well as cancelling the unbalance force or moment by the engine module. So, the balance shaft should meet the high fatigue resistance not to mention of NVH performance. In this paper, a design strategy focused on balance shaft is developed to build a optimal model considering a engine vibration. Putting the unbalance mass distribution as main design parameter, some candidate model is verifed with structural and fatigue analysis and most appropriate model is proposed here.

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Fatigue Analysis of Balance Shaft Housing Considering Non-linear Force Condition (비선형 하중 조건을 고려한 밸런스 샤프트 하우징의 내구평가)

  • Lee, Dong-Won;Kim, Chan-Jung;Bae, Chul-Yong;Kwon, Sung-Jin;Lee, Bong-Hyun;Kim, Dong-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.393-398
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    • 2007
  • Balance shaft has a key role in reducing a engine vibration in a vehicle and widely applied for current models. Since balance shaft module consists many sub-component and each part had its own operational characteristics, some different analysis background should be integrated into one sub-part in balance shaft module and this is the main obstacles in making a design process. Moreover, the balancing shaft rotating in high speed and such condition requires large safety factors in a design process owing to a lot of unexpected problems with the overwhelming rotation. Balance shaft is the core-component generating the intended unbalance as well as canceling the unbalance force or moment by the engine module. So, the balance shaft should meet the high fatigue resistance not to mention of NVH performance. In this paper, a design strategy focused on balance shaft is developed to build a optimal model considering a engine vibration. Putting the unbalance mass distribution as main design parameter, some candidate model is verified with structural and fatigue analysis most appropriate model is proposed here.

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Study on the Behavior of Toe of Drilled Shaft on the Rock Mass (암반에 근입된 말뚝의 선단 거동 특성에 관한 연구)

  • Park, Woan-Suh;Jeon, Suk-Won;Han, Yong-Hee;Choi, Se-Kun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.842-847
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    • 2008
  • Despite of the increasing number of the application of the drilled shaft pile in construction site, most of the study of pile capacity has been centered side shear resistance. But it is common that the drilled shaft is socketed on the rock so as to use the bearing resistance, so prediction of the toe's movement and characteristic of the bearing capacity is important as the side shear resistance. Therefore the model tests were performed in order to study the characteristic of bearing capacity on rock mass. The material of the test blocks were the mortar which was mixed with sand, cement and water, and test block size was $240{\times}240{\times}240mm$. Load was pressed by the 45mm of diameter of miniaturized pile and plate jack and steal plate were used to the confined stress for representing the underground condition. The relation of load-displacement was measured in many different conditions of rock mass such as direction of discontinuities, spacing and strength, and q-w curves of the toe of the pile were verified in each condition.

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Load Transfer Analysis of Drilled Shafts Reinforced by Soil Nails (Soil Nail로 보강된 현장타설말뚝의 하중전이 분석)

  • 정상섬;함홍규;이대수
    • Journal of the Korean Geotechnical Society
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    • v.20 no.1
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    • pp.37-47
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    • 2004
  • In this study the load distribution and settlement of soil nailed-drilled shafts subjected to axial loads were evaluated by a load-transfer approach. Special attention was given to the reinforcing effects of soil nails placed from the shafts to surrounding weathered- and soft-rocks based on an analytical study and a numerical analysis. An analytical method that takes into account the number, the positions on the shaft, the grade, and the inclination angle at which the soil nails are placed was developed using a load transfer curve methods. Through the comparative study, it is found that the prediction by present approach simulates well the general trends observed by the in-situ measurements and numerical results SHAFT 4.0. It is also found that the reinforcing effects of soil nails increases in the order of hard-, soft- and weathered-rock since the ultimate shaft resistance far large bored piles in weathered rocks is fully mobilized after small displacements of the shaft, compared to the soft- and hard-rocks and subsequently the side resistance is transferred down to the soil nails.

Evaluation of the Shaft Resistance of Drilled-in Steel Tubular Pile in Rock Depending on the Proportion of Annulus Grouting Material (주면고정액 배합비에 따른 암반매입 강관말뚝의 주면지지력 평가)

  • Moon, Kyoungtae;Park, Sangyeol
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.1
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    • pp.51-61
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    • 2018
  • Foundation of tower structures such as wind turbine, pylon, and chimney have to resist considerably large overturning moment due to long distance from foundations to load point and large horizontal load. Pile foundations subjected to uplift force are needed to economically support such structure even in the case of rock layer. Therefore, this research performed the laboratory model tests with the variables, W/C ratio and sand proportion, to evaluate the effect of the mix proportion of grouting material on shaft resistance. In the case of cement paste, maximum and residual shaft resistance were distributed in uniform range irrespective of the changes of W/C ratio. However in the case of mortar, they were decreased with increasing W/C ratio, while they were increased and then decreased with increasing sand proportion. In the case of no sand, the maximum shaft resistance was about 540~560kPa regardless of the W/C ratio. When the sand proportion was 40%, it was about 770~870kPa depending on W/C ratio, which was about 40~50% higher than that without sand. The optimum proportion found in this research was around 40% of sand proportion and 80~100% of W/C ratio.

Study of Practical Cathodic Protection of 2nd Class Stainless Steel Shaft by means of Al Sacrificial Anode (AL계 희생양극에 의한 2종스테인리스 강축의 음극방식 실용화 연구)

  • Son, Yeong-Tae;Lee, Myeong-Hun;Lee, Hui-Jun
    • Journal of Korea Ship Safrty Technology Authority
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    • s.22
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    • pp.34-53
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    • 2007
  • In the case of hull material. large sized merchant ships are made of steel, on the other hand FRP or wood are used for small sized fishing boats. At present in Korea approximately 88,500 fishing boats are in operation of which 70% are made of FRP In the meantime, stainless steel is frequently used as shaft materials of the small-size FRP fishing boat. Namely, the kinds of shaft materials are STS 304(18Cr-8Ni), STS 316(18Cr-12Ni-2.5Mo steel) and STS 630(17Cr-Ni-Nb steel)etc. Among these things, STS 304 which is the cheapest and having ordinary corrosion resistance is most widely used as 2nd class shaft material. But, using STS 304 for shaft system material of the small-size FRP fishing boat on seawater environments entails a severe corrosion which causes shaft system troubles. Particularly, the corrosions tend to be concentrated of the stern and bow side, propeller shaft surface of inside of stern tube and the boat having no stern cooling pipe line system. As a solution for those problems, research on the ways to mitigate corrosion on the part of 2nd class stainless steel shaft have been undertaken. In the result, not only clarification for the reason of corrosion of the part of stainless steel shaft used mainly for the small-size FRP fishing boat was done, but also most optimal corrosion protection system was developed by experimenting shaft's protection simulation based of the electrochemical cathodic protection principle. In addition, verification through the field test on the optimal cathodic corrosion protection method by means of aluminum sacrificial anode was carried out. In this study, effective and economical shaft's protection system is suggested to the small-size FRP fishing boat operator by substantiating the results obtained from the research on the optimal cathodic protection.

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Bearing Capacity of Cast-in-situ Concrete Piles Socketed in Completely Weathered Gneiss (풍화암에 근입된 현장타설말뚝의 지지거동 분석)

  • 전경수;김정환;김명모
    • Journal of the Korean Geotechnical Society
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    • v.15 no.6
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    • pp.155-165
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    • 1999
  • In completely weathered granite gneiss,8 of 40cm cast-in-situ concrete piles are constructed, and static pile load tests are executed on the piles to study the bearing behavior of rock-socketed piles. Subsurface explorations are carried out on the test site in three phases, in which 14 borehole investigations as well as the seismic investigation are performed. Rock socketd depths of the piles in the weathered rocks are varied as 3m, 6m and 9m to separate the shaft resistance from the end bearing resistance, and for a couple of piles, styrofoam of 10cm thickness is installed under the pile point to eliminate the effect of the end resistance. Strain gages are instrumented on re-bars to pick-up the transferred loads along the pile length. From the results of the pile load tests, the allowable shaft resistance and the allowable end bearing values of weathered rocks are proposed as $8.6t/m^2\;and\; 84t/m^2$, respectively. The empirical equation relating the elastic modulus of rock mass with the uniaxial compressive strength of the rock specimen is also proposed for the weathered rocks.

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A Case Study of Post-Grouted Drilled Shaft in Weathered Formation (풍화대소켓 대구경 현장타설말뚝의 선단보강그라우팅 사례)

  • Kwon, Oh-Sung;Lee, Jong-Sung;Jung, Sung-Min;Lee, Kyung-Jun;Choi, Yong-Kyu
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.415-426
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    • 2010
  • Post-grouting for the drilled shaft is known to increase the end bearing capacity of pile 2~3 times higher by consolidating and reinforcing the disturbed ground containing slime around the pile end. However, the general design guideline for post-grouting has not been established yet in Korea. Especially in the domestic application, the post-grouting is employed just for repairing the pile with the unacceptable resistance rather than for increasing the design resistance of pile. Therefore, little is reported about the effect of post-grouting on the pile resistance itself. In this study, the effect of post-grouting on the resistance of drilled shafts installed in the weathered rock in Korea was estimated by performing the bi-directional load tests on the piles with and without the post-grouting. The test results presented that the initial slope of end bearing-base displacement curve in the pile with post-grouting was 4 times higher than that without post-grouting. At the acceptable settlement (1% of pile diameter), the end bearing capacities of piles with and without the post-grouting were estimated to be 12.0 MPa and 7.0 MPa, respectively, indicating that the post-grouting could increase the end bearing resistance of pile in weathered rock more than 70%.

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