• Title/Summary/Keyword: semi-continuous process

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Preparation of Highly Cross-Linked, Monodisperse Poly(methyl methacrylate) Microspheres by Dispersion Polymerization; Part II. Semi-continuous Processes

  • Lee, Ki-Chang;Lee, Sang-Yun
    • Macromolecular Research
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    • v.16 no.4
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    • pp.293-302
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    • 2008
  • In our previous publication, the problem of particle deformation and coagulation at the nucleation stage in the presence of cross-linker was intensely studied by seeded batch dispersion polymerization of methyl methacrylate (MMA). In the present work, highly cross-linked, monodisperse PMMA particles were prepared under various reaction conditions by seeded semi-continuous process. Monodisperse, $6.5{\mu}m$-diameter PMMA particles containing up to 8 wt% of DVB or EGDMA were successfully made by seeded semi-continuous process and multi-semi-continuous addition process, respectively. Therefore, this study shows that seeded semi-continuous process is more effective and efficient to prepare highly cross-linked, monodisperse particles than non-seeded and seeded batch processes.

Morphology of Poly(butyl acrylaye)/Poly(methyl methacrylate) Composite Latex Prepared by 2-stage Dispersion Polymerization (중합공정에 따른 PBA/PMMA Composite Latex 모폴로지의 연구)

  • Lee, Ki-Chang;Choe, Hyeon-Seong
    • Elastomers and Composites
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    • v.46 no.1
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    • pp.60-69
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    • 2011
  • The various types of PBA/PMMA composite latexes were prepared by $2.1\;{\mu}m$ PBA seeded batch and seeded semi-continuous dispersion polymerization. The morphology of the PBA/PMMA composite latexes by seeded batch process was found to be closely dependant on the weight ratios of methanol/water in polymerization medium and of PBA seed/MMA at the second stage. In general, egg, snowman, confetti, peanut-like nonspherical composite latex particles were formed with increasing amount of water and MMA as a result of the occurrence of the phase separation between PBA seed and PMMA. The morphology of the PBA/PMMA composite latexes by seeded semi-continuous process was controlled by the addition time of MMA, especially, spherical shaped core(PBA)/shell(PMMA) composite latex particles were prepared under the monomer-starved condition at the second stage.

A Cooling Roll Design and Prediction of Initial Conditions for Direct Rolling Process of Molten Metal (용탕직접압연공정의 초기조건예측 및 냉각로울 설계)

  • 강충길;김영도
    • Transactions of Materials Processing
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    • v.4 no.3
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    • pp.233-244
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    • 1995
  • Rolling force in the direct rolling(or twin-roll strip continuous casting) process fo semi-solid material has been computed using rigid-viscoplastic finite element method. Temperature distributions for calculations of rolling force and roll deformation are obtained from thermofluid analysis. Three dimensional roll deformation analysis has also been performed by using commercial package ANSYS. From the results, behavior of metal flow, rolling force and roll deformation have been investigated according to the process conditions of semi-solid direct rolling.

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Recovery of Gold from Refractory Arsenic Gold Concentrate by a Process of Thiobacillus Ferrooxidans Oxidation - Cyanidation

  • Zhang, Chuanfu;Min, Xiaobo;Chai, Liyuan;Chen, Weiliang;Okido, Masazumi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.159-164
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    • 2001
  • A novel fluidized-bed reactor was designed and installed for bioleaching in a semi-continuous way, by which a process for bioleaching-cyanidation of Guangxi Jinya refractory gold arsenical concentrate was studied. An arsenic extraction rate reaches 82.5% after 4-day batch biooxidation of the concentrate under the optimized condition of pH 2.0, ftrric ion concentration 6.5g/L and pulp concentration 10%. And leaching rate of gold in the following gold cyanidation is over 90%. The parameters of three series fluid-bed reactors exhibit stability during the semi-continuous bioleaching of the concentrate. Arsenic in the concentrate can be got rid of 91% after 6-day leaching. Even after 4 days, 82% of arsenic extraction rate was still obtained. The recovery rates of gold are 92% and 87.5% respectively in cyaniding the above bioleached residues. The results will provide a base for further commercial production of gold development.

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Model Predictive Control for Tram Charging and Its Semi-Physical Experimental Platform Design

  • Guo, Chujia;Zhang, Aimin;Zhang, Hang
    • Journal of Power Electronics
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    • v.18 no.6
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    • pp.1771-1779
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    • 2018
  • Modern trams with a super capacitor have gained a lot of attention in recent years due to its reliability, convenience, energy conservation and environmental friendliness. Because of its special charging characteristic, the traditional charging structure and control strategy cannot satisfy its charging requirements. This paper presents a new charging topology for fast charging modern trams with a super capacitor and it designs a controller using continuous control set model predictive control (CCS-MPC). There are three contributions in this paper. First, a new charging structure is designed and its mathematics model is derived. The cascade structure is adopted instead of the parallel structure to simplify the control process and to keep the rated power of the controllable part low. Second, a MPC control strategy is proposed to satisfy the charging characteristic. The optimal control signal can be obtained by solving the designed optimization problem. The optimal control signal is related to the discrete control action. In addition, mapping between the continuous control signal and the discrete control action is designed. Third, a semi-physical experimental platform is built to verify the proposed topology and control method. The simulation model and experiment platform are built to verify the correctness of the new structure and its control method. The results obtained show that the new topology can work effectively.

Development of the Compound Die Forming Technology United between Semi-Progressive and Transfer Die (세미 프로그레시브 금형과 트랜스퍼 금형기술을 융합한 복합 자동화 금형 제조기술에 관한 연구)

  • Park, Dong-Hwan;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.126-133
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    • 2015
  • To enhance the productivity and quality of the compound process of progressive dies and transfer dies, the semi-progressive method is applied in the material supply step to produce blanks, and then the transfer method is applied. Parts are transferred among processes by means of the finger and transfer bar in the transfer die, and the final seat cushion panel is produced. The main challenge in the current study is how to deform a seat cushion panel while meeting the design specifications without any defects. In order to obtain this technology, a sheet metal-forming simulation and die forming of the seat cushion panel were adopted; as a result, a compound die-forming technology for the automotive seat cushion panel, combining both semi-progressive die and transfer die for continuous production, was successfully developed.

Optimization of Semi-Batch Process for Ethanol Production (에타놀 생산을 위한 Semi-batch 발효 공정의 최적화)

  • Lee, Jae-Heung
    • Microbiology and Biotechnology Letters
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    • v.11 no.1
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    • pp.33-38
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    • 1983
  • As flocculent strains are likely to have considerable potential for internal cell recycle, kinetic studies on glucose medium with flocculent Saccharomyces uvarum were carried out in batch and continuous culture. Using a mathematical model, the kinetic parameters at each temperature and pH were estimated in order to establish optimal conditions. It was found that an overall optimum temperature for growth and ethanol production in the range 33-35$^{\circ}C$ was desirable. With regard to the effect of pH, ethanol production by S. uvarum was found to be relatively insensitive to pH value between 4 and 6, with an optimum pH of around 5. At these optimal conditions a maximum ethanol productivity of 12 g/$\ell$/h was determined using semi-batch process together with 5. uvarum.

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Recycling of EAF Dust by Semi-continuous High Kinetic Process

  • Zoz, H.;Kaupp, G.;Ren, H.;Goepel, K.;Naimi-Jamal, M. R.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.491-492
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    • 2006
  • The horizontal high energy rotor ball mill ($Simoloyer^{(R)}$) is used to break and activate dry solids. It is used for dry-milling and in the vertical mount for wet-milling in leaching processes. Technical electric arc furnace (EAF) dust with high contents of zinc oxide, zinc ferrite and magnetite is efficiently separated by ambient temperature leaching. The process shows promise for industrial application

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A Semi-Markov Decision Process (SMDP) for Active State Control of A Heterogeneous Network

  • Yang, Janghoon
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.10 no.7
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    • pp.3171-3191
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    • 2016
  • Due to growing demand on wireless data traffic, a large number of different types of base stations (BSs) have been installed. However, space-time dependent wireless data traffic densities can result in a significant number of idle BSs, which implies the waste of power resources. To deal with this problem, we propose an active state control algorithm based on semi-Markov decision process (SMDP) for a heterogeneous network. A MDP in discrete time domain is formulated from continuous domain with some approximation. Suboptimal on-line learning algorithm with a random policy is proposed to solve the problem. We explicitly include coverage constraint so that active cells can provide the same signal to noise ratio (SNR) coverage with a targeted outage rate. Simulation results verify that the proposed algorithm properly controls the active state depending on traffic densities without increasing the number of handovers excessively while providing average user perceived rate (UPR) in a more power efficient way than a conventional algorithm.

Production of Single Cell Protein using the wasted CO2 gas in Semi-continuous and Continuous Process (폐탄산가스 고정화를 위한 반연속식 및 연속식 공정에서의 Single Cell Protein 생산)

  • Shin, Hang-Sik;Jang, Min-Young;Chae, So-Ryong;Park, Bong-Sun
    • Journal of the Korea Organic Resources Recycling Association
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    • v.9 no.1
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    • pp.73-78
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    • 2001
  • The biological carbon dioxide fixation using microalgae and photo-bioreactor has been known as an effective carbon dioxide reduction technology. As algae has many other environmental factor for its growth, the desirable cultivation factors were investigated using a green alga, Euglena gracilis Z. In this study, Euglena gracilis Z showed good $CO_2$ fixation ability in high $CO_2$ concentration of 10-20% and it contained the high protein and vitamin E enough to be used as fodder. For the mass cultivation, the continuous and semi-continuous cultivation methods were employed. The optimum hydraulic retention time (HRT) for the continuous cultivation was 4 days at carbon dioxide concentration of 10%. In this condition, the final cell number was $3.57{\times}10^6/m{\ell}$. The growth of Euglena gracilis Z increased according to the light intensity.

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