• Title/Summary/Keyword: seam line

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Study of Intelligent Vision Sensor for the Robotic Laser Welding

  • Kim, Chang-Hyun;Choi, Tae-Yong;Lee, Ju-Jang;Suh, Jeong;Park, Kyoung-Taik;Kang, Hee-Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.4
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    • pp.447-457
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    • 2019
  • The intelligent sensory system is required to ensure the accurate welding performance. This paper describes the development of an intelligent vision sensor for the robotic laser welding. The sensor system includes a PC based vision camera and a stripe-type laser diode. A set of robust image processing algorithms are implemented. The laser-stripe sensor can measure the profile of the welding object and obtain the seam line. Moreover, the working distance of the sensor can be changed and other configuration is adjusted accordingly. The robot, the seam tracking system, and CW Nd:YAG laser are used for the laser welding robot system. The simple and efficient control scheme of the whole system is also presented. The profile measurement and the seam tracking experiments were carried out to validate the operation of the system.

The Development of the Narrow Gap Multi-Pass Welding System Using Laser Vision System

  • Park, H.C.;Park, Y.J.;Song, K.H.;Lee, J.W.;Jung, Y.H.;Didier, L.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.45-51
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    • 2002
  • In the multi-pass welding of pressure vessels or ships, the mechanical touch sensor system is generally used together with a manipulator to measure the gap and depth of the narrow gap to perform seam tracking. Unfortunately, such mechanical touch sensors may commit measuring errors caused by the deterioration of the measuring device. An automation system of narrow gap multi-pass welding using a laser vision system which can track the seam line of narrow gap and which can control welding power has been developed. The joint profile of the narrow gap, with 250mm depth and 28mm width, can be captured by laser vision camera. The image is then processed for defining tracking positions of the torch during welding. Then, the real-time correction of lateral and vertical position of the torch can be done by the laser vision system. The adaptive control of welding conditions like welding currents and welding speeds, can also be performed by the laser vision system, which cannot be done by conventional mechanical touch systems. The developed automation system will be adopted to reduce the idle time of welders, which happens frequently in conventional long welding processes, and to improve the reliability of the weld quality as well.

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A Study on the Variation of the Upper Body Surface according to Arm-movements for Middle Elementary Schoolboys (학령중기 남아의 상지동작에 따른 상반신 체표변화 연구)

  • Kim, Mi-Young;Yeo, Hye-Rin;Kwon, Young-Suk
    • Fashion & Textile Research Journal
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    • v.4 no.2
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    • pp.137-144
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    • 2002
  • This study was to provide the fundamental data for a scientific and rational clothing construction by investigating the variation of the upper body surface with the use of the method of Surgical tape. The subject were 3 middle elementary schoolboys classified standard somatotype, and arm-movements were consisted of 6 types. The statistical analyses used in this study were mean, standard deviation and the ANOVA and LSD procedure. Shoulder point was moved to be the inside or upside and the shape of the armhole-line was differently changed as the arm-movement become larger. By moving to upside of the anterior armpit point, posterior armpit point and armpit point, the increase of the side seam length and the ascent of the line of width between armpits were distinct. And by arm-movements, in the items of horizontal, front neck base girth, back upper bust girth, back bust girth and back waist girth were increased and the other standard lines were apt to be decreased. In the items of vertical, all standard lines of front side and side seam length showed increased, back waist length and back length showed decreased. The variation of armhole was indefinite. In the rate of the variation, the shoulder length showed the maximum rate of contraction by 41.3%, decreasing 3.7 cm in $180^{\circ}$ degrees, and the side seam length showed the maximum rate of expansion by 60.6%, increasing 8.97 cm in the same degrees.

Image Mosaic using Multiresolution Wavelet Analysis (다해상도 웨이블렛 분석 기법을 이용한 영상 모자이크)

  • Yang, In-Tae;Oh, Myung-Jin;Lee, In-Yeub
    • Journal of Korean Society for Geospatial Information Science
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    • v.12 no.2 s.29
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    • pp.61-66
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    • 2004
  • By the advent of the high-resolution Satellite imagery, there are increasing needs in image mosaicking technology which can be applied to various application fields such as GIS(Geographic Information system). To mosaic images, various methods such as image matching and histogram modification are needed. In this study, automated image mosaicking is performed using image matching method based on the multi-resolution wavelet analysis(MWA). Specifically, both area based and feature based matching method are embedded in the multi-resolution wavelet analysis to construct seam line.; seam points are extracted then polygon clipping method are applied to define overlapped area of two adjoining images. Before mosaicking, radiometric correction is proceeded by using histogram matching method. As a result, mosaicking area is automatically extracted by using polygon clipping method. Also, seamless image is acquired using multi-resolution wavelet analysis.

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A Study on Sewing Method for Clothing Construction - The Easing Contraction by Shirring Poot- (의복구성을 위한 입체적 봉제개법에 관한 연구 -셔링 노루발에 의한 오그림 -)

  • 이명희;박정순
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.6
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    • pp.1107-1115
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    • 1996
  • An investigation made of the easing contraction ratio according to sewing condition (seam line; wp, wf, 45$^{\circ}$ bias, stitch density; 13 stitch/cm (0.8 mm), 9 stitch/cm (1.1 mm), 6.5 stitch/ cm (1.5 mm), 5 stitch/cm (2 mm), 4 stitch/cm (2.5 mm), thread; sp 60$^{\circ}$s/2, sp 60$^{\circ}$s/3, st 60$^{\circ}$s/3, st 50$^{\circ}$s/3)) by lockstitch industrial sewing machine with shirring foot. The correlations of the easing and sewing conditions were by SPSS PC), and visual test was done by enlarged photo. The results obstained were as follows:. 1. The easing contraction ratio is increased in proportion to the low of stitch density. 2. The easing contraction ratio of wp, 45$^{\circ}$ bias is correlated with stitch density, and that of wf be with stitch density, elongation & weight. 3. The easing contraction ratio of 13 stitch/cm (0.8 mm), 9 stitch/cm (1.1 mm), 6.5 stitch/ cm (1.5 mm), 5 stitch/cm (2.0 mm) is correlated with flexible rigidity, and that of 4 stitch/ cm (2.5 mm) be with flexible rigidity and crease-resistance. 4. As a results of SPSS PC+ statistics, the easing contraction ratio is statistically correlated to the seam line, stitch density, upper thread tension, and fabric characteristics. 5. As a results of visual test by the enlarged photo, the limit of stitch density for easing contraction was 5 stitch/cm (2.0 mm).

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Study on the Process Parameters for Laser Welding of Coaxial Circular Pipe Inner Flange (동축 파이프 이음부의 레이저용접 공정변수에 관한 연구)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don
    • Laser Solutions
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    • v.12 no.3
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    • pp.14-17
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    • 2009
  • The laser welding was performed for the flange joint of two overlapped coaxial circular pipes which serve as the inlet and connector pipes of STS 316L. The laser welding test finally resulted in a good penetration depth of 1.8 to 2.0 mm. On the way to get the good welding quality, two important parameters were found to be optimized. One is the focal positioning which is the offset of the laser beam focus to the exact welding seam line, which is more critical in the inner flange laser welding. When the beam spot size was deviated more than $200\;{\mu}m$ from the seam line, welding of two pipes is failed. The other is a gap size since a certain amount of gap is inevitable due to fabrication tolerance, or artificial allowances for smooth insertion of a pipe. However, it is required to restrict the gap allowance within 0.2mm to avoid undesirable undercut on a welding bead.

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Calculation of Objective Quality-Evaluation-Index for Mosaic Imagery (모자이크 영상의 객관적 품질평가지수 산정 방법)

  • Woo, Hee-Sook;Noh, Myoung-Jong;Park, June-Ku;Cho, Woo-Sug;Kim, Byung-Guk
    • Journal of Korean Society for Geospatial Information Science
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    • v.17 no.3
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    • pp.33-40
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    • 2009
  • This paper proposes the assessment method for objective quality-evaluation-index of mosaic images. Quality assessment was evaluated using seam-line method and similarity and contrast of adjacent images. The evaluation measure was calculated based on selected evaluation criteria and compared with human visual inspection. It was found that quantitative quality evaluation measure showed that the evaluation results were similar to human visual check. Conclusively experimental results proved that proposed evaluation measure could be used for quantitative and objective quality assessment of mosaic images.

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Moving Object Preserving Seamline Estimation (이동 객체를 보존하는 시접선 추정 기술)

  • Gwak, Moonsung;Lee, Chanhyuk;Lee, HeeKyung;Cheong, Won-Sik;Yang, Seungjoon
    • Journal of Broadcast Engineering
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    • v.24 no.6
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    • pp.992-1001
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    • 2019
  • In many applications, images acquired from multiple cameras are stitched to form an image with a wide viewing angle. We propose a method of estimating a seam line using motion information to stitch multiple images without distortion of the moving object. Existing seam estimation techniques usually utilize an energy function based on image gradient information and parallax. In this paper, we propose a seam estimation technique that prevents distortion of moving object by adding temporal motion information, which is calculated from the gradient information of each frame. We also propose a measure to quantify the distortion level of stitched images and to verify the performance differences between the existing and proposed methods.

Application of the Vision Sensor for Weld Seam Tracking System in Large Vessel Fabrication

  • Park, Sang-Gu;Lee, Jee-Hyung;Ryu, Sang-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.56.3-56
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    • 2002
  • For the weld quality improvement and the convenient operation of machines, laser vision system can be used to track weld seams on pressure vessels. There are many bad conditions to the weld grooves such as cutting error, gap variation of weld joint, and offset error of center line caused by misalignment. We developed a laser vision seam tracking system which consists of a laser vision sensor, a two axis positioning mechanism and a user interface program running on the Windows system. It was found that our system worked well for U, V and X shaped grooves. We used an industrial PC as the system controller to secure immunity to electrical noise and dust. We introduce here a simple and...

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Development of a High Speed Rotating Arc Sensor System for Tracking Complicate Curved Fillet Welding Lines

  • Lee, Gun-You;Oh, Myung-Suck;Kim, Sang-Bong
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.6
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    • pp.20-28
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    • 2003
  • This paper presents development of a high speed rotating arc sensor system using a microprocessor based controller with tracking function for a complicate curved fillet welding line, The welding tip connected to the torch body is eccentrically positioned from the centerline of the torch, The area during one rotating cycle is divided into 4 regions of front, rear, right and left in welding direction of the torch tip to determine the horizontal deviation between the welding seam and the torch position. The average value at each region is calculated using the regional current values and a low pass filter incorporated with the moving average method is implemented. The effectiveness of the developed system is proven through the experimental results for several kinds of complicate curved fillet welding lines.