• Title/Summary/Keyword: seal ring

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A Study on the Role of Notch and Radius Reduction Ratio in the Balanced Type Vane Pump (베인 펌프에서 노치와 반경 감소비의 역할에 관한 연구)

  • 김기동;조명래;한동철;최상현;문호지
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.87-93
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    • 1998
  • Pressure ripples of hydraulic vane pump results from flow ripples due to pump geometry and reverse flow through the discharge port due to compressibility of fluid and result in vibration and noise of connected hydraulic elements. In a balanced type vane pump, cam ring curve is important factor to influence the flow ripples. Therefore, to reduce the flow ripple, it has been required that optimal selection of seal region by proper design of cam ring and each port position, and notches for preventing the excessive reverse flow. This paper has been performed analytical study of compression characteristics with major design parameter in side plate and cam ring. and examined into the role of notch and radius reduction ratio.

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Case Study of Tribological Failure Characteristics in Automotive Steering System (자동차 조향장치의 트라이볼로지적 고장특성에 관한 사례연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon;Cho, Seung-Hyun
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.61-67
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    • 2010
  • The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

Geometric Effects on Pressure Distribution on Mechanical Face seals (기계평면시일의 기하학적 형태가 압력분포에 미치는 영향에 관한 연구)

  • 김청균;이일권;서태석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1989.06b
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    • pp.35-47
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    • 1989
  • 누설방지를 목적으로 산업용 기계에서 많이 사용되고 있는 기계평면시일(mechanical face seal)은 기능상 높은 신뢰도를 요구하고 있다. 이를 위하여 동적 안정성이 커야되고, 밀봉된 유체의 누설을 최소화시킬 수 있는 정도에서 시일의 수명을 결정해야 한다. 이와같이 상반된 성질을 동시에 만족시키기 위하여 시일 성능에 영향을 미칠 수 있는 기하학적 요인들을 고려하여 해석해야 한다. 일반적으로 미끄럼 접촉운동을 하고 있는 시일에서 시일링 간극(sealing gap)이 수 micron 단위라는 점을 고려할때 시일 조립시 중심맞추기(alignnment) 정미\ulcorner 결여 및 회전축의 자중량 등에 의한 기계적 변형(mechanical distortion), 특히 고온의 분위기에서 작동되고 있는 시일의 열변형(thermal distortion)은 시일의 경사집에 커다란 영햐을 주고 있다. 또한 누설을 최소화시킬 목적으로 시일 링(seal ring) 을 시일의 경사짐에 커다란 영향을 주고 있는 스프링의 강성도를 증가시키면 상대 미끄럼 운동을 하고 있는 접촉명이 건조마찰에 의한 마멸이 진행되어 코닝(coning)현상이 생긴다. 시일 평면에서 코닝 현상은 시일의 축방향 분리력(axial separtating force)과 경사 모우면트(tilting moment)에 커다란 영향을 주고 있는 것으로 알여졌다. 이들의 연구는 주로 경사진 시일평판에 시일근사치이논(seal approximation bhoryl)을 이용하여 1차원 비압축성에 관한 시월 성능을 해석하였다. 본 연구에서는 비압축성 유체의 점성이 온도에 의하여 변화를 일으키는 조건하에서 경사진 회전시일에 코닝이 발생되었을때 시일링 각극에서의 압력분포를 ㅈ차원인 경우에 대하여 수치적으로 해석을 하였다.

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On the Contact Behavior Analysis and New Design of High Pressure Piston Seals

  • Kim, Chung-Kyun;Cho, Seung-Hyun;Kim, Sung-Won;Ko, Young-Jin;Kim, Jong-Soo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.117-119
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    • 2002
  • In this paper, the geometry effectiveness and contact modes as functions of real contact length on a cap ring have been analyzed for high pressure sealing mechanism in reciprocating actuator. The reaction force and elastic strain energy density are very important parameters for analyzing the sealing performance of an ACGT ring seal. For the high pressure of 800bar and the maximum speed of 3m/s, the main piston is reciprocating along the linear line against the cylinder wall. The computed results indicate that the length ratio of a cap ring is more influential design parameter compared to that of the tribological contact mode. Thus, this paper recommends the discrete contact area rather than a conventional flat contact model. Especially, the sealing capacity is more improved when the length ratio of a cap ring is below 0.625.

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Experimental Investigation of Friction and Wear Characteristics of O-Ring (O-ring의 마찰, 마모 특성에 관한 실험적 고찰)

  • Oh, Jun-Chul;Kim, Dae-Eun;Kim, Hyun-Jun;Kim, Mun-Hwan;Kim, Chun-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1125-1131
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    • 2009
  • O-rings are commonly used in machines as a seal. Due to prolonged use the surface of an O-ring can degrade which can lead to leakage as well as contamination. Damage of O-rings used in vacuum applications such as sputter is caused by various mechanisms. Particles detached from the O-ring may cause significant problems on the performance of the system in the vacuum chamber. Therefore, understanding the tribological behavior of O-rings is important to tackle the damage caused by repeated contact. In this work, FKM rubber was used for friction and wear tests conducted to investigate the tribological behavior of O-rings. A reciprocating type of a tribo-tester was used for the tests. The friction coefficient between the steel ball and the FKM specimen was quite high. Also, in order to identify the wear behavior, the surface of the FKM specimen was characterized using both optical and scanning electron microscopes. Evidence of wear due to adhesion and extrusion could be found. The results of this work will aid in improving the durability of O-rings.

A Study on the Compression Characteristics of Bi-polymer O-rings (복합소재 O-링의 압축변형 특성에 관한 연구)

  • Kim, Do-Hyun;Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.21 no.4
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    • pp.171-176
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    • 2005
  • O-ring seal is an essential component in various mechanical apparatuses for a sealing of oil container and pressure vessels. This paper presents the sealing pressure and compressive contact behaviors of hi-polymer O-rings, which is made by an outer shell of FFKM material and an inner solid ring of FKM one. The contact normal pressure and its ratios are measured by experimental method with an automatic control system of the working temperature and analyzed numerically by using the non-linear Marc FEM program. The results show reasonably good agreements between the computed FEM results and measured ones when the operating temperature is kom normal temperature of $18^{\circ}C$ and a high temperature of $300^{\circ}C$ But the compared values between the computed and tested results show a little difference because of the increased temperature, which is related to the non-linear parameter of the O-ring material. Bi-polymer 0-ring shows a good contact normal stress and compression behavior for a given operation temperature and compression ratio.

Parameter Estimation and Reliability Analysis Using Bayesian Approach for Bolted Joint and O-ring Seal of Solid Rocket Motor (고체 로켓 모터의 체결 볼트와 오링에 대한 베이지안 접근법 기반 모수 추정과 신뢰성 해석)

  • Gang, Jin Hyuk;Choi, Joo Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1055-1064
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    • 2017
  • Since a device such as a rocket motor requires very high reliability, a reasonable reliability design process is essential. However, Korea has implemented a design method for applying a safety factor to each component. In classic reliability analysis, input variables such as mean and standard deviation, used in the limit state function, are treated as deterministic values. Because the mean and standard deviation are determined by a small amount of data, this approach could lead to inaccurate results. In this study, reliability analysis is performed for bolted joints and o-ring seals, and the Bayesian approach is used to statistically estimate the input variables. The estimated variables and failure probability, calculated by the reliability analysis, are derived in the form of probability distributions.

Tribological Failure Analysis of Automatic Transmission in a Passenger Car (승용차 자동변속기의 고장사례에 관한 트라이볼로지적 고찰)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Tribology and Lubricants
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    • v.21 no.5
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    • pp.227-235
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    • 2005
  • This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

Design of Seal Imprint Identification System for Personal Verification (본인확인을 위한 인감조합시스템의 설계)

  • 조기형;이대영
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.16 no.8
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    • pp.793-800
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    • 1991
  • In this paper, proposed the seal imprint verification system that could add on the redident information system. In the positioning process, used ring data and in the matching process, used XY pixel distribution. As a result of the verification experiment, the error verification ratio is about 1%. But could verify that this system could be added and operated on the resident information system through the eye-decision after subtacting and adding process.

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열가속 열화에 따른 NBR의 산화반응과 기계적 특성

  • Kim, Ki-Yup;Kang, Hyun-Gu;Ryu, Boo-Hyung;Lee, Chung;Im, Ki-Jo
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.05a
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    • pp.434-439
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    • 2003
  • 원전 계통에서는 gas circulator, fuel handling system 등에 수 천여 개의 봉합(seal) 부위가 존재하며, 그 형상 또한 5 mm 에서부터 600 mm로 다양하다. 이러한 sealing 재료는 사용온도가 유리전이온도 이상인 열가소성 수지이며, 유연성 있는 segment의 조합으로 자유운동을 가지게 되는데 이러한 구조는 비교적 낮은 방사선 선량에 대해 취약하며, 원전계통에서는 NBR 및 ethylene-propylene 계열의 높은 내방사선 특성을 가지는 O-ring이 주로 사용되어지며, 10년을 교체시기로 주기적으로 교체하는 실정이다[2]. 이러한 seal 부위는 공정 전체에 걸쳐 다양한 열화요인에 노출되며, 최대 20$0^{\circ}C$의 온도, 압력 40 bar, 연간 1Gy~1MGy의 방사선에 노출된다.(중략)

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