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Simulation Based Production Using 3-D CAD in Shipbuilding

  • Okumoto, Yasuhisa;Hiyoku, Kentaro;Uesugi, Noritaka
    • International Journal of CAD/CAM
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    • v.6 no.1
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    • pp.3-8
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    • 2006
  • The application of three-dimensional (3-D) CAD has been popularized for design and production and digital manufacturing has been spreading in many industrial fields. By simulation of the production process using 3-D digital models, which are the core of CIM (Computer Integrated Manufacturing) system, the efficiency and safety of production are improved at each stage of work, and optimization of manufacturing can be achieved. This paper firstly describes the concept of "simulation based production" in shipbuilding and also digital manufacturing; the 3-D CAD system is indispensable for effective simulation because ship structure is three dimensionally complex. By simulation, "computer optimized manufacturing" can be possible. The most effective fields of simulation in shipbuilding are in jobs where many parties have to cooperate, while existing two-dimensional drawings are hardly observed the whole structures due to interference between structures or equipment of complex shape. In this paper some examples of the successful application in IHIMU (IHI Marine United Inc.) are shown: assembly of a pipe unit, erection of a complex hull block, carriage of equipment, installation of a propeller, and access in an engine room.

Optimal Road Maintenance Section Selection Using Mixed Integer Programming (혼합정수계획법을 활용한 도로포장 보수구간 선정 최적화 연구)

  • Cho, Geonyoung;Lim, Heejong
    • International Journal of Highway Engineering
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    • v.19 no.3
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    • pp.65-70
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    • 2017
  • PURPOSES : Pavement Management System contains the data that describe the condition of the road. Under limited budget, the data can be utilized for efficient plans. The objective of this research is to develop a mixed integer program model that maximizes remaining durable years (or Lane-Kilometer-Years) in road maintenance planning. METHODS : An optimization model based on a mixed integer program is developed. The model selects a cluster of sectors that are adjacent to each other according to the road condition. The model also considers constraints required by the Seoul Metropolitan Facilities Management Corporation. They select two lanes at most not to block the traffic and limit the number of sectors for one-time construction to finish the work in given time. We incorporate variable cost constraints. As the model selects more sectors, the unit cost of the construction becomes smaller. The optimal choice of the number of sectors is implemented using piecewise linear constraints. RESULTS : Data (SPI) collected from Pavement Management System managed by Seoul Metropolitan City are fed into the model. Based on the data and the model, the optimal maintenance plans are established. Some of the optimal plans cannot be generated directly in existing heuristic approach or by human intuition. CONCLUSIONS:The mathematical model using actual data generates the optimal maintenance plans.

A Study on Development of Three-Dimensional Chocolate Printer (초콜릿 소재의 3차원 프린터 개발에 관한 연구)

  • Kim, Kyu Eon;Park, Keun;Lee, Chibum
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.293-298
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    • 2017
  • In this study, we developed a 3D chocolate printer and studied the conditions needed for chocolate printing. Because chocolate is a mixture of cocoa mass, cocoa butter and sugar particles, its properties vary with temperature, and care is required in melting and extrusion. A chocolate supply unit is composed of a heating block and a syringe pump. It is integrated with a 3-axis linear robot. In order to be more accurate than the existing 3D chocolate printer is, the system was configured so that the printing line width became $430{\mu}m$. Printing performance was studied according to various parameters. The condition needed for printing lines with a stable width was discovered by the experimental design method and has been confirmed by a 2D line test. These 3D printing experiments showed that it was possible to build a 3D shape with an inclination angle of up to $45^{\circ}$ without support. Further, chocolate printing of a 3D shape has been successfully verified with the developed system.

A Power Efficient Versatile Carry Skip Adder Architecture for the Multimode Mobile Modem (멀티모드 이동 통신 모뎀을 위한 전력 효율적 다기능 캐리스킵 가산기)

  • Han, Tae-Hee
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.45 no.3
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    • pp.86-93
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    • 2008
  • The multi-mode terminal modem which is capable of accommodating a variety of wireless communication standards needs versatile arithmetic units for processing a variety of word lengths and wide range of data rates. Since the target hardware is usually designed to meet the required highest performance, it is often wasteful in power consumption especially when low rate data processing cases. Thus, a speed and power adaptability of the arithmetic unit is a desirable feature for the wireless applications. In this paper, we propose a power efficient versatile adder architecture with carry skip logic as a basic building block constructed in hierarchical manner. The validity of the architecture is shown with respect to size, performance, and power efficiency in diverse operating modes.

Theoretical Studies on 2-Hexylthieno[3,2-b]thiophene End-Capped Oligomers for Organic Semiconductor Materials

  • Park, Young-Hee;Kim, Yun-Hi;Kwon, Soon-Ki;Koo, In-Sun;Yang, Ki-Yull
    • Bulletin of the Korean Chemical Society
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    • v.33 no.4
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    • pp.1213-1219
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    • 2012
  • The reorganization energy and the spectroscopic properties of 2,6-bis(5'-hexyl-thieno[3,2-b]thiophene-2'- yl)naphthalene (DH-TNT) and 2,6-bis(5'-hexyl-thieno[3,2-b]thiophene-2'-yl)anthracene (DH-TAT), which are composed of an acene unit and alkylated thienothiophene on both sides, as organic materials for display devices were calculated and the results were compared with experimental values. The lower reorganization energy of the DH-TAT over the DH-TNT calculated by the density functional theory is attributed to a smaller vibrational distortion because of the heavier building block of DH-TAT, and it shows a good field effect performance over the DH-TNT. The calculated spectra and the other spectroscopic characteristic of the compounds are well consistent with those of observed results.

Disc Displacement Control of the Emergency Shut-Down Valve for LNG Bunkering (LNG 벙커링용 비상차단 밸브 디스크 변위 제어에 관한 연구)

  • Yoon, Jin Ho;Park, Ju Yeon;Jang, Ji Seong
    • Journal of Drive and Control
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    • v.18 no.4
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    • pp.28-34
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    • 2021
  • Among the currently available types of fuel, LNG emits a relatively small amount of nitrogen oxide and carbon dioxide when it burns in the engine. However, since LNG is a flammable material, leakage during bunkering can lead to accidents, such as fires. Therefore, it is necessary to install a remote operation emergency shut-down (ESD) valve to block the flow and leakage of LNG in an emergency situation that occurs during bunkering. The ESD valve uses a hydraulic driving device consisting of a hydraulic control valve and a hydraulic motor to control globe valve disc displacement, which regulates the flow path for LNG transfer. At this time, there are various nonlinearities in hydraulic driving devices; hence, it is necessary to design a controller with robust control performance against these uncertainties. In this study, modeling of the ESD valve was carried out, and a sliding mode controller to control the displacement of the globe valve disc was designed. As a result, it was confirmed that the designed control performance could be achieved by overcoming nonlinearity characteristics using the designed controller.

Development and Evaluation of Home Economics Flipped Problem-Based Learning(FPBL) Education Plans for Middle School Students: Focusing on 'Food Selection and Storage' Unit (중학생을 위한 가정과 거꾸로 문제중심학습(FPBL) 교육안 개발과 평가: 식품 선택과 보관 단원을 중심으로)

  • Ryu, Ji Sun;Chae, Jung-Hyun
    • Journal of Korean Home Economics Education Association
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    • v.33 no.4
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    • pp.65-84
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    • 2021
  • The purpose of this study was to develop and evaluate the Home Economics(HE) Flipped Problem-Based Learning(FPBL) education plans focusing on 'food selection and storage' unit for middle school students. The results of this study are as follows. First, middle school students who participated in the class had mainly experienced lecture-style classes previously, but they preferred group activity classes to lecture-style classes. Their 'preferred on-line class tools' was 'Miricanvas', and the 'helpful on-line class tools for learning' was 'Tinkerbell'. Second, the HE FPBL education plan was designed and developed to conduct block time classes, twice a week for 3 weeks by applying the '13 stages of FPBL'. The main topic of the class is "food selection and storage that protects health and the environment". The practical and unstructured problems in the FPBL was to participate in the 'Food Selection and Storage to Protect Health and Environment' mission development contest of a TV entertainment program. Learning materials(stepping video, reading materials, activity sheets, and evaluation tools for process-based evaluation) were developed. The 206 senior students at a middle school in Haeundae-gu, Busan, took the class for three weeks and evaluated it as a good class that helps them learn, is satisfactory, interesting, and suitable, leads to class participation, and is differentiated from other teaching methods.

WDM Optical True Time-Delay for X-Band Phased Array Antennas (X-밴드 위상 배열 안테나를 위한 WDM 광 실시간 지연선로)

  • Jung, Byung-Min;Shin, Jong-Dug;Kim, Boo-Gyoun
    • Korean Journal of Optics and Photonics
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    • v.18 no.2
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    • pp.162-166
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    • 2007
  • In this paper, we propose a WDM optical true time-delay (OTTD) beam former for phased way antenna (PAA) systems. It is composed of a delay lines matrix and a multiwavelength source with discrete DFB laser diodes. The building block of a delay lines matrix is a $2\times2$ optical MEMS switch with proper fiber-optic delay line connected between cross ports. A $4\times3$ matrix using four DFB lasers has been fabricated with unit time-delay difference of 12 ps. Maximum time-delay error was measured to be -1.74 ps and +1.14 ps at a radiation angle of $46.05^{\circ}$, corresponding to error range of $-2.87^{\circ}\sim+1.88^{\circ}$. By measuring time-delays at six different RF frequencies from 5- to 10-GHz, we verified the true time-delay characteristic of our OTTD.

Design and Implementation of BNN-based Gait Pattern Analysis System Using IMU Sensor (관성 측정 센서를 활용한 이진 신경망 기반 걸음걸이 패턴 분석 시스템 설계 및 구현)

  • Na, Jinho;Ji, Gisan;Jung, Yunho
    • Journal of Advanced Navigation Technology
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    • v.26 no.5
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    • pp.365-372
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    • 2022
  • Compared to sensors mainly used in human activity recognition (HAR) systems, inertial measurement unit (IMU) sensors are small and light, so can achieve lightweight system at low cost. Therefore, in this paper, we propose a binary neural network (BNN) based gait pattern analysis system using IMU sensor, and present the design and implementation results of an FPGA-based accelerator for computational acceleration. Six signals for gait are measured through IMU sensor, and a spectrogram is extracted using a short-time Fourier transform. In order to have a lightweight system with high accuracy, a BNN-based structure was used for gait pattern classification. It is designed as a hardware accelerator structure using FPGA for computation acceleration of binary neural network. The proposed gait pattern analysis system was implemented using 24,158 logics, 14,669 registers, and 13.687 KB of block memory, and it was confirmed that the operation was completed within 1.5 ms at the maximum operating frequency of 62.35 MHz and real-time operation was possible.

Fracture Strength of All-Ceramic 3-Unit Fixed Partial Dentures Manufactured by CAD/CAM and Copy-Milling Systems (CAD/CAM 및 카피밀링 시스템을 이용하여 제작한 구치부 3-유닛 고정성 국소의치의 파절강도)

  • Kang, Hoo-Won;Kim, Hee-Jin;Kim, Jang-Ju;Ko, Myung-Won
    • Journal of Technologic Dentistry
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    • v.34 no.2
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    • pp.95-103
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    • 2012
  • Purpose: Fracture strength of all-ceramic 3-unit fixed partial dentures manufactured by CAD/CAM and copy-milling systems were evaluated. Methods: Zirconia cores were made by milling the pre-sintered zirconia block by CAD/CAM or copy milling method followed by subsequent sintering. By building-up the corresponding porcelains on the core, all-ceramic bridges were fabricated, and those were evaluated in comparison with PFM fixed partial denture. Results: During the flexural test of the 3-unit PFM bridge, the porcelain started to chip or break at 507.28(${\pm}62.82$)kgf and the metal framework did not break until the maximum load level of 800kgf which was set in the testing instrument of this study. However, among all-ceramic restoration test groups, Everest(EV) group showed a peeling off or breakage of the porcelain from 365.64(${\pm}64.96$)kgf and the core was broken at 491.77(${\pm}55.62$)kgf. Those values of Zirkonzahn(ZR) were 431.03(${\pm}58.47$)kgf and 602.74(${\pm}48.44$)kgf, respectively. The break strength of the porcelain of PFM(PM) group was significantly higher than that of EV (p<0.05) group and there was no significant difference when comparing to that of ZR (p>0.05). ZR group showed higher break strength than that of EV group however there was no significant difference (p>0.05). The break strength of cores were in the increasing order of EV < ZR < PM (p<0.05). Conclusion: We could find that even though the PM group fractured at much higher value than all-ceramic cores, the breakage values of the porcelain of PM group with crack formation or delamination, which will be regarded as clinical failure, was significantly higher than that of EV group and not significantly higher than that of ZR group at p-values of 0.05. The break strength of ZR group was higher than that of EV group at an insignificant level(p>0.05).