• Title/Summary/Keyword: sandwich

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Fabrication and Its Evaluation of the Light-weight Composite Pallet Plank for an Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP 생산 공정용 경량 고기능성 복합 신소재 파렛트 제조 및 그 특성 평가)

  • Kim, Yun-Hae;Choi, Byung-Geun;Son, Jin-Ho;Jo, Young-Dae;Eum, Soo-Hyun;Woo, Byung-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.304-310
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    • 2006
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combined in a sandwich panel they produce a structure that is stiff, strong, and lightweight. To prove the suitability the honeycomb sandwich structure with prepreg, the mechanical properties of the skin materials and honeycomb sandwich structure were evaluated with the static strength tests. Accordingly, the honeycomb sandwich structure made by autoclave process is available for a panel on LCD/PDP assembly line.

Experimental Investigation of Shear Modulus of a Core in a Metallic Sandwich Plate with a Truss Core (트러스형 금속 샌드위치 판재에서 심재의 전단특성계수의 실험적 결정)

  • Jung, Chang-Gyun;Seong, Dae-Young;Yang, Dong-Yol;Moon, Kyung-Je;Ahn, Dong-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.8 s.197
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    • pp.67-73
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    • 2007
  • A sandwich plate with a truss core is composed of two face sheets and a pyramidal truss core between face sheets. This paper shows how to estimate the shear modulus of a truss core, experimentally. To determine the shear modulus of truss cores, 3-point bending tests are performed. For tests, metallic sandwich beams with truss cores are fabricated. Two kinds of truss cores are tested to investigate the shear modulus. Each test is repeated under different widths in order to increase accuracy. As a result, the shear modulus of sandwich beam is properly calculated. The deflection of a sandwich beam with a truss core by shear deformation takes the major contribution of the total deflection and the shear modulus of sandwich beam should be considered whenever it is designed.

The Development of Inner Structure of Metallic Sandwich Plates for Bending (굽힘성형을 위한 금속 샌드위치판재의 내부구조재 개발)

  • Seong, D.Y.;Jung, C.G.;Yoon, S.J.;Shim, D.S.;Lee, S.H.;Ahn, D.G.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.126-131
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    • 2006
  • Metallic sandwich plates are ultra-light materials not only with high strength and stiffness but also with other multifunctional physical properties. Inner dimpled shell structure can be fabricated by a piecewise sectional forming process, and then bonded with face sheets of the same material by resistance welding. Possible region for bending and limit radius of curvature are defined to compare the formability of sandwich plates. Tests have shown that sandwich plates with inner dimpled shell structure subject to bending have longer possible region for bending and smaller limit radius of curvature than other types of sandwich plates. The proposed inner dimpled shell structure is shown to have better formability of sandwich plates for bending than other types inner structures.

Static and dynamic finite element analysis of honeycomb sandwich structures

  • Triplett, Matt H.;Schonberg, William P.
    • Structural Engineering and Mechanics
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    • v.6 no.1
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    • pp.95-113
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    • 1998
  • The extensive use of honeycomb sandwich structures has led to the need to understand and analyze their low velocity impact response. Commercially available finite element software provides a possible analysis tool for this type of problem, but the validity of their material properties models for honeycomb materials must be investigated. Three different problems that focus on the effect of differences in honeycomb material properties on static and dynamic response are presented and discussed. The first problem considered is a linear elastic static analysis of honeycomb sandwich beams. The second is a nonlinear elastic-plastic analysis of a circular honeycomb sandwich plate. The final problem is a dynamic analysis of circular honeycomb sandwich plates impacted by low velocity projectiles. Results are obtained using the ABAQUS final element code and compared against experimental results. The comparison indicates that currently available material properties models for honeycomb materials can be used to obtain a good approximation of the behavior of honeycomb sandwich structures under static and dynamic loading conditions.

Development of Application Technique for a Car Body with Aluminium Sandwich Panels (샌드위치 판재의 차량적용 기술개발)

  • Lee, Myeong-Ho;Yu, Yong-Mun;Yun, Ui-Park;Lee, Gyeong-Nam;Lee, Jung-Yun;Geum, Yeong-Tak
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.603-609
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    • 1998
  • An aluminium sandwich sheet is the material fabricated by adhering two aluminum panels to one plastic core. When it has the same bending stiffness as an steel panel it is 65% lighter than steel panel and 30% lighter than aluminum panel. Therefore it is notified exclusively as good substitutive materials for steel body to improve fuel efficiency. An aluminium sandwich sheet, however, has a problem of the lower formability than steel in automotive application. In this paper we intend to develop application technologies of an aluminum sandwich sheet for auto body panels from selecting composed materials of aluminium sandwich sheets to fabricating prototype. We selected aluminium sandwich panels fabricated by Hoogovens company. Through formability tests we have designed the hood part on auto body panels and fabricated a mould and a prototype.

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Forced vibration analysis of functionally graded sandwich deep beams

  • Akbas, Seref D.
    • Coupled systems mechanics
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    • v.8 no.3
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    • pp.259-271
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    • 2019
  • This paper presents forced vibration analysis of sandwich deep beams made of functionally graded material (FGM) in face layers and a porous material in core layer. The FGM sandwich deep beam is subjected to a harmonic dynamic load. The FGM in the face layer is graded though the layer thickness. In order to get more realistic result for the deep beam problem, the plane solid continua is used in the modeling of The FGM sandwich deep beam. The equations of the problem are derived based the Hamilton procedure and solved by using the finite element method. The novelty in this paper is to investigate the dynamic responses of sandwich deep beams made of FGM and porous material by using the plane solid continua. In the numerical results, the effects of different material distributions, porosity coefficient, geometric and dynamic parameters on the dynamic responses of the FGM sandwich deep beam are investigated and discussed.

Static analysis of simply supported porous sandwich plates

  • Taskin, Vedat;Demirhan, Pinar Aydan
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.549-557
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    • 2021
  • In this study, it is aimed to analyze the bending of porous sandwich plates using the four-variable shear deformation theory. The core of the sandwich plate is assumed to be functionally graded, and face sheets are assumed to be isotropic. The pore distribution of the sandwich plate is considered even and uneven type of porosity distribution. Displacement fields are defined with four variable shear deformation theory. Equilibrium equations of porous sandwich plates are derived from virtual displacement principle. An analytical solution is obtained by Navier's approach. Results are presented for uniformly and sinusoidally distributed loaded porous sandwich plates. Face sheet -core thickness ratio, porosity distribution, amount of porosity is investigated.

Dynamic/static stability characteristics of sandwich FG porous beams

  • Weijia Yu;Linyun Zhou
    • Steel and Composite Structures
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    • v.46 no.2
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    • pp.203-210
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    • 2023
  • In the present research, dynamic deflections of a sandwich beam having functionally graded (FG) porous core have been investigated assuming that the sandwich beam is exposed to a pulse load of blast type. The two layers of sandwich beam have been made of a polymeric matrix reinforced by graphene oxide powder (GOP). The micromechanical formulation of the layers has been done via Halpin-Tsai model. The solution method is chosen to be Ritz method which is an efficient method to solve the system of equations of beams modeled based on a higher-order theory. To derive the time history of sandwich beam under pulse load, Laplace method has been used. The porosity content of the core, the GOP content of the layers, thickness of the layer and also duration of the applied load have great influences of the responses of sandwich beam.

A Study on Repair Technique after Damage of Aircraft Sandwich Composite Structure (항공기 기체에 적용된 샌드위치 복합재 구조의 손상 후 수리 방안 연구)

  • Park, Hyunbum;Kong, Changduk
    • Journal of Aerospace System Engineering
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    • v.7 no.1
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    • pp.39-43
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    • 2013
  • In this study, damage assesment and repair technique of aircraft adopted on Sandwich composite structure were performed. The sandwich composite structure were damaged by drop weight type impact test machine. The damaged sandwich composite structure was repaired using external patch repair method after removing damaged area. This study presents comparison results of the experimental investigation between the impact damaged and the repaired specimen.

Buckling analysis of sandwich plates with functionally graded porous layers using hyperbolic shear displacement model

  • Hadji, Lazreg
    • Wind and Structures
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    • v.32 no.1
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    • pp.19-30
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    • 2021
  • This study presents buckling analysis of a simply supported sandwich plate with functionally graded porous layers. In the kinematic relation of the plate, a hyperbolic shear displacement model is used. The governing equations of the problem are derived by using the principle of virtual work. In the solution of the governing equations, the Navier procedure is implemented. In the porosity effect, four different porosity types are used for functionally graded sandwich layers. In the numerical examples, the effects of the porosity parameters, porosity types and geometry parameters on the critical buckling of the functionally graded sandwich plates are investigated.