• Title/Summary/Keyword: rubber-phase particle size

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A Study on Effect of Inorganic Fillers to Rubber Properties (고무물성(物性)에 미치는 국산(國産) 무기충전제(無機充塡劑)의 효과(效果)에 관(關)한 연구(硏究))

  • Kim, Ki-Joo;Kim, Jong-Seok;Ahn, Byung-Kook;Suh, Soo-Kyo;Chang, Young-Jae;Kang, Kyoung-Ho
    • Elastomers and Composites
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    • v.24 no.4
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    • pp.276-289
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    • 1989
  • This study deals with both effects of inorganic fillers to vulcanized rubbers such as NR, CR, EPDM, NBR & SBR and inorganic characteristics of domestic fillers in comparision with hard clay produced in the USA. The results were as follows. 1. Main ingredient of domestic clay "Ha-dong clay" was Halloysite, "No-ha Island" was Pyrophyllite with $\alpha$-Quartz, and both of "Hard clay" & "Hwa-soon clay" were proved to be Kaolinite by XRD, DT-TGA and chemical analysis by XRF. 2. Tensile strength value of SBR compounded with these fillers, was Hard clay $146kg\;f/cm^2$, Kaolinite $123kg\;f/cm^2$, Pyrophyllite $82kg\;f/cm^2$, Halloysite $80kg\;f/cm^2$, precipitated $CaCO_3\;27kg\;f/cm^2$, and ground $CaCO_3$ was $21kg\;f/cm^2$. These results showed the increase of seven times according to filler species. 3. The physical properties of non-crystalline rubbers, such as SBR, NBR & EPDM, compared with NR & CR, have been considerably changed according to crystalline phase, particle size, shape and surface structure of fillers. Especially, tensile strength value in case of SBR & EPDM, was differentiated about 1.5 times by the particle size of fillers. 4. In SBR, physical properties of rubber compounded with Kaolinite which was surface treated with fatty acid and silane, almost approach to the value of hard clay. 5. Delayed cure time of Kaolinite and decrease of rubber properties by $CaCO_3$ can be improved by blending kaolinite & $CaCO_3$ in the ratio of 2:1.

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Study on the Flame Retardation and Thermal Resistance for CPE Rubber Material Added Etching By-product of Aluminum (알루미늄 엣칭부산물을 첨가한 CPE 고무재료의 난연성 및 내열성 연구)

  • Kim, Kyung Hwan;Lee, Chang Seop
    • Journal of the Korean Chemical Society
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    • v.45 no.4
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    • pp.341-350
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    • 2001
  • Aluminum Hydroxide was employed as a thermal retardent and flame retardent for Chloropolyethylene (CPE) rubbery materials which is the construction material of automotive oil cooler hose. and then cure characteristics, physical properties, thermal resistance and flame retardation of compounded rubber were investigated, and optimum mixing conditions of rubber and flame retarding agent were deduced from the experimental results. CPE rubber material which has excellent properties of chemical corrosion resistance and cold resistance and inexpensive in price was used to prepare rubber specimen. The by-product of ething, produced from the process of surface treatment of aluminum was processed to aluminum hydroxide via crushing and purification, which is characterized by XRD, PSA, SEM and ICP-AES techniques in terms of phase, size, distribution, morphology and components of particles and then mixed to CPE rubber materials in the range of 0~80 phr. Hardness, tensile strength, elongation and thermal properties of compounded rubber specimens were tested. The optimum mixing ratio of rubber to additives to give maximum effect on thermal resistance and flame retardation, within the range of tolerable specification for rubber materials, was determined to be 40 phr. The flame retardation of CPE rubber materials was found to be increased by 5 times at this mixing ratio.

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The effect of the Knead Processing of the Precured CIIR on the Physical Properties of the BR/PCIIR Composites (CIIR 예비가교물의 니더가공이 BR/PCIIR 복합체의 물리적 특성에 미치는 영향)

  • Pyo, Kyungduk;Park, Chacheol
    • Elastomers and Composites
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    • v.49 no.2
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    • pp.127-133
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    • 2014
  • Rubber composites were prepared by kneading the precured CIIR with BR in order to analyze the effects of the dispersed phase on the BR/PCIIR composites. The particle size of domain in BR/CIIR composites was decreased and homogeneously dispersed by kneading process the precured CIIR used as dispersed phase in kneader once again. In case of BR/PCIIR40, the kneading time of precured CIIR with BR did not have any effect on the rebound resilience and the hardness of the composite. The tensile strength of the composite prepared by kneading precured CIIR particles and then mixing them with BR increased significantly more than 10% when compared to that of the composite which was not kneaded. The composite maintained the surface friction property while increasing anti-abrasion and mechanical properties significantly by kneading the precured CIIR used as dispersed phase.

A Study on the Compatibilization of Blends Based on Poly(phenylene ether) and Polyamide (Poly(phenylene ether)/Polyamide 블렌드의 상용화에 관한 연구)

  • 김형수;임종철
    • Polymer(Korea)
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    • v.25 no.3
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    • pp.441-449
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    • 2001
  • Compatibilization of blends based on poly(phenylene ether) (PPE) and polyamide (PA) has been practiced with the incorporation of a copolymer formed by grafting polystyrene onto polybutadiene latex (g-BS) which is further functionalized with maleic anhydride (MAH) (g-BS*) to impart reactivity with amine groups of PA. The major focus has been placed on the effect of the various structural factors in g-BS8 on the phase morphology and mechanical performance of the blends. For the balance of impact strength and heat resistance, it was important to locate g-BS n particles inside of the PPE phase, which was accomplished by the proper control of the molecular weight and amount of PS in g-BS*. For g-BS*'s having constant molecular weight and amount of PS, the reduction of MAH content or increase of rubber particle size in g-BS* resulted in the increase of domain size and consequently loss in mechanical properties. Based on the comparison made with the conventional PPE/PA blend comprising MAH grafted PPE as a compatibilizer, it was confirmed that the comparable level of mechanical performance can be achieved by an appropriate g-BS* type material with improved whiteness index.

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Effect of NCO/OH Ratio and Chain Extender Content on Properties of Polycarbonate Diol-based Waterborne Polyurethane

  • Kim, Eun-jin;Kwon, Yong Rok;Chang, Young-Wook;Kim, Dong Hyun
    • Elastomers and Composites
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    • v.57 no.1
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    • pp.13-19
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    • 2022
  • Polycarbonate diol-based waterborne polyurethane (WPU) was prepared by prepolymer mixing process. The prepolymer mixture contained the polycarbonate diol, isophorone diisocyanate (IPDI), dimethylol propionic acid, triethylamine, and ethylenediamine (EDA). The NCO/OH ratio in the prepolymer was adjusted by controlling the molar ratio of IPDI, and its effects on the properties of WPU were studied. The structure of WPU was characterized by fourier transform infrared spectroscopy. The average particle size increased and viscosity decreased with increasing NCO/OH ratio and EDA content in WPU. The reduced phase separation between soft and hard segments increased glass transition temperature. The reduction in the thermal decomposition temperature could be attributed to the low bond energy of urethane and urea groups, which constituted the hard segment. Additionally, the polyurethane chain mobility was restricted, elongation decreased, and tensile strength increased. The hydrogen bond between the hard segments formed a dense structure that hindered water absorption.