• Title/Summary/Keyword: rubber suspension

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A study to determine the Design parameters of high speed freight wagon (고속화차용 현가장치 적정 설계변수 선정에 관한 연구)

  • 김남포;김종호
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.484-490
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    • 2000
  • The freight wagon with weld fabricated 1-piece bogies, which was developed to increase operating speed, reveals its difficulties in maintenance. The weld-fabricated bogies were composed of two-stage coil spring and dry friction damping mechanism. The inborn wear parts and rather complicated structure mattes bogie maintenance difficult. In order to relieve this difficulties, the application of maintenance free rubber suspension is proposed by bogie maunfacturer, Taeyang Precision Limited. This study was conducted to determine design parameters of proposed rubber suspension by means of vehicle dynamic simulation and parametric study. The target critical speed of bogie was set over 150km/h for the preparation of further speed-up of freight wagon.

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Various Factors Influencing the Lifetime of Suspension-Type Porcelain Insulators for 154 kV Power Transmission Lines

  • Choi, In Hyuk;Park, Joon Young;Kim, Tae Gyun;Yoon, Yong Beum;Yi, Junsin
    • Transactions on Electrical and Electronic Materials
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    • v.18 no.3
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    • pp.151-154
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    • 2017
  • In this article, we investigated the various influencing factors that degraded the lifetime of suspension insulators in 154 kV transmission lines, and showed the possible solutions to avoid such breakdowns. With respect to achieve safety, reliability and aesthetical considerations, the characteristics of transmission and distribution network power cables should be improved. Suspension insulators are particularly important to study, as they have developed to be the main component of transmission lines due to their ability to withstand the electrical conductivity of high-voltage power transmission. Suspension insulators are mostly made from glass, rubber and ceramic material due to their high resistivity. In Korea, porcelain suspension insulators are typically used in the transmission line system, as they are cheaper and more flexible compared to other types of insulators. This is effective from preventing very high and steep lightening impulse voltages from causing the breakdown of suspension insulators used in power lines. Other influential factors affect the lifetime of suspension insulators that we studied include temperature, water moisture, contamination, mechanical vibration and electrical stress.

A study on the design parameters and vibration performance of suspension device for freight car (화물수송용 철도차량 현가장치의 설계변수와 진동성능에 관한 연구)

  • Haam, Y.S.;Oh, T.Y.
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.507-512
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    • 2001
  • As needs for substitution of excessive road-oriented transport by the railroad increase, we proposed the guideline for development of the high speed freight car up to 150km/h through analyzing the critical speed of welded-type freight car employed and investigating the improvement in its maintenance. This study, the proper design parameters of conical rubber spring was determined to meet the vibration performance.

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Finite Element Analysis of the Axle Spring for Railway Vehicles (철도차량용 액슬 스프링의 유한요소 해석)

  • 우창수;권재도
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.124-131
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    • 1999
  • The axle spring is used in primary suspension component of railway vehicles. The most important factor of axle spring is to have adequate spring constant for comfortable feeling of ride. The non-linear properties of rubber which were important parameter to evaluate of rubber components, were determined by the characteristic test. The finite element analysis of the axle spring are executed to predict the behavior of deformation and stiffness by using commercial FEA code.

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An Analysis of Dynamic Characteristics for Running Safety Improvement of the Rubber Tired AGT Localization Bogie (고무차륜 경량전철 국산화 대차의 주행안전성 향상을 위한 동특성 해석)

  • Eom, Beom-Gyu;Han, Byeong-Yeon;An, Cheon-Heon;Kang, Bu-Byoung;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1894-1904
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    • 2011
  • The Light Rail Transit (LRT) System which has medium transport capacity between subway and bus(5,000-25,000 persons per hour) is the most advanced transportation system. It has many benefits, cheap construction, operational costs through driverless and flexible route planning. Also, the rubber tired AGT (K-AGT) of various LRT has a rubber wheels and side guide. The side guide type has an many advantages. but occur a vibration and friction noise through contact between guide rail and wheel. Most of point that decreased comport is vibration thorough the guide contact. In this paper, It is purpose to improve the maximum running speed of rubber tired AGT localization bogie which is currently developed from 70km/h to 80km/h. To satisfy comport index of railway vehicle that is required in performance test. we examined coefficient of bogie suspension which is designed.

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A Feasibility Study on Estimation of the Deformation of Rubber Bush in Vehicles Using Acceleration and Displacement Signals on the Links (가속도계 및 변위계를 이용한 차량용 고무부시의 변형량 추정 가능성 연구)

  • Song, Seung-ho;Kim, Kwang-joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.7
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    • pp.827-835
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    • 2016
  • Ride comfort of a vehicle is often determined by rubber bushes in suspension system. If transmission forces versus deformations across the bushes are available under operational conditions, improvement of the ride comfort could be done with more ease. Recently, the transmission forces are measured using custom-made force transducers inside the links. This study presents a feasibility study on estimation of the rubber bush deformations using vibration signals on the rigid links. Linear variable displacement transducers as well as piezoelectric accelerometers are used to expand frequency range to very low frequency, which cannot be done with accelerometers only. How to estimate the bush deformation from the two vibration signals on the links are presented together with experimental results.

Research on CR/Nylon 6 Cord Rubber Sleeve of Rubber Air Spring (고무 공기 스프링용 CR/Nylon 6 코드 고무 슬리브에 대한 연구)

  • Seo, Jae-Chan;Kim, Dae-Jin;Park, Hae-Youn;Seo, Kwan-Ho
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.293-304
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    • 2014
  • Rubber air spring (RAS) is a special suspension device for the industries of automobile, railroad car and other transportation. A RAS serves as a spring component with the elastic effect of compression and expansion of air in a composite rubber bag. The main component of RAS is the rubber sleeve. Rubber sleeve is the composite which is made up of combination of chloroprene rubber (CR) and nylon 6 cord, and the adhesive strength between CR and nylon 6 cord is very important. In this study, considering the effects of additives in rubber sleeve, various physical properties were tested to find the optimal combination of composition and conditions. Further, in order to select the optimum orientation of the reinforcing fibers, numerical analysis was performed using the finite elements method. After assembling all components of RAS, it was mounted on an actual vehicle, and then it was tested air leakage, fatigue life and fundamental properties.

Finite Element Analysis and Fatigue Life Evaluation of Automotive Rubber Insulator (자동차 방진 고무 부품의 유한요소해석 및 피로수명평가)

  • Kim, W.D.;Woo, C.S.;Han, S.W.
    • Elastomers and Composites
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    • v.33 no.3
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    • pp.168-176
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    • 1998
  • A strut rubber insulator is used in a suspension component of passenger cars. The uni-axial tension, compression, and the shear test were performed to acquire the constants of the strain energy functions which were Mooney-Rivlin model and Ogden model. The finite element analysis was executed to evaluate the behavior of deformation and stress distribution by using the commercial finite element code MARC ver K6.2. Also, the fatigue tests were carried out to obtain the fatigue life-load curve. The fatigue failure was initiated at the folded position of rubber, which was the same result predicted by the finite element analysis.

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Prediction and Evaluation of Characteristics of Air Spring for Railroad Vehicle (철도차량용 공기스프링의 특성 예측 및 평가)

  • Kim, Wan-Doo;Hur, Shin;Kim, Suk-Won;Kim, Young-Gu
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.626-633
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    • 2000
  • An air spring which is a part of the railroad vehicle suspension system is used to reduce and absorb the vibration and the noise. Main components of the air spying are a cord reinforced rubber bellows, a upper plate, a lower plate and a stopper rubber spring. The characteristics of the air spring which are the load capacity, the vertical and the horizontal stiffness are depended on the configuration of rubber bellows, the angle of cord and the mechanical properties of cord. The computer simulation using commercial finite element analysis codes are executed to predict and evaluate the load capacity and the stiffness. The appropriate shape and cord angle of the air suing are selected to adjust the required performance of the air spring. Several samples of the air spring are manufectured and experimented. It is shown that the results by computer simulation are in close agreement with the test results.

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Study on the Determination of Fatigue Damage Parameter for Rubber Component under Multiaxial Loading (다축하중이 작용하는 방진고무부품 피로손상 파라미터 결정에 관한 연구)

  • Moon, Seong-In;Woo, Chang-Su;Kim, Wan-Doo
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.194-200
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    • 2012
  • Rubber components have been widely used in automotive industry as anti-vibration components for many years. These subjected to fluctuating loads, often fail due to the nucleation and growth of defects or cracks. To prevent such failures, it is necessary to understand the fatigue failure mechanism for rubber materials and to evaluate the fatigue life for rubber components. The objective of this study is to develop the durability analysis process for vulcanized rubber components, which is applicable to predict fatigue life at initial product design step. The determination method of nonlinear material constants for FE analysis was proposed. In order to investigate the applicability of the commonly used damage parameters, fatigue tests and corresponding finite element analyses were carried out and strain energy density was proposed as the fatigue damage parameter for rubber components. The fatigue analysis for automotive rubber components was performed and the durability analysis process was reviewed.