• 제목/요약/키워드: rubber composites

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Styrene Butadiene Rubber (SBR)/ Carbon Black 복합체의 전기저항 및 전기전도 특성 (Electrical Conduction and Resistance Characteristics of Styrene Butadiene Rubber (SBR) Composites Containing Carbon Black)

  • 김도현;이정희;손호성;이경원
    • Elastomers and Composites
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    • 제33권4호
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    • pp.246-254
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    • 1998
  • Styrene butadiene rubber (SBR)/ 카렬블랙 복합체의 전기저항 특성과 전기전도 특성을 연구하기 위하여 표면저항, 체적저항, point to point 저항, 정전하 소멸시간 및 전기전도 실험을 4종의 카본블랙을 사용하여 실시하였다. 약 50phr의 카본블랙이 첨가되었을 때, 모든 저항값이 급격히 감소하는 임계영역 (Rc)을 나타내었다. 카본블랙이 첨가된 SBR 복합체의 전류밀도는 전기장의 증가에 따라 증가하며, 기울기 (dJ/dE)가 증가하는 임계점 (Pc)이 존재하였으며, 이때의 전기전도기구는 임계점을 기준으로 하여 낮은 전기장 영역에서는 ohmic 전도, 높은 전기장 영역에서는 공간전하 제한전도임을 알 수 있었다.

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Ferrite-Iron-Rubber 복합체의 전파흡수특성 (The Microwave Absorbing Characteristics of Ferrite-Iron-Rubber Composites.)

  • 신재영;오재희
    • 한국자기학회지
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    • 제4권3호
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    • pp.208-213
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    • 1994
  • 복합 Ferrite 전파흡수체의 성능은 두께가 얇으며 대역폭이 넓을수록 우수하다. 본 연구에서는 복합 Ferrite 전파흡수체의 정합두께를 감소시키기 위하여 Ferrite-Iron-Rubber 복합체를 제조하고 그 특성을 고찰하였다. ${\alpha}-Fe$ 분말의 첨가에 의하여 복합체의 유전율 실수항과 투자율 실수항이 증가하여 정합주파수와 정합두께의 고하기 항인 $f_{m}.d_{m}$ 항이 감소하였고, 3~17 GHz의 주 파수 범위에서 Ferrite-Rubber 복합체에 비하여 정합두께가 0.5 mm~2 mm 정도 감소함을 확인할 수 있었다.

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폐 EPDM을 이용한 고무 복합 소재 개발 (Development of Rubber Composite Materials Using Waste EPDM)

  • 박동규;홍여주;정극민;김진국
    • Elastomers and Composites
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    • 제47권2호
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    • pp.121-128
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    • 2012
  • 제대로 재활용되지 못하고 있는 폐 EPDM 즉, 자동차 Weather strip이나 세탁기 가스켓 등에서 재생한 폐EPDM 분말을 적합하고 경제성있는 Polyolefin계 Elastomer와 수지(Binder), 그리고 Filler 및 기타 첨가제를 선정하여, 다양한 배합조건으로 고무 복합소재를 압출 제조하였다. 본 실험에 유익한 기초 실험으로서, 폐 EPDM의 초음파처리 효과, 폐 EPDM복합소재의 폐타이어 복합소재와의 물성 비교, Virgin EPDM과 Devulcanized EPDM과의 비교, 그리고 12 축압출기로 압출한 재료의 물성에의 영향을 고찰하였다. 폐 EPDM을 이용하여 인조잔디 충전재와 카매트용 복합소재를 2 축압출기를 사용하여 압출한 후, 인장시편을 사출하여 인장강도, 신율, 경도의 세가지 물성을 주요 평가지표로 삼고 경제적인 배합처방을 개발하였다.

Effect of Phenyl Vinyl Methyl Silicone (PVMQ) on Low Temperature Sealing Performance of Fluorosilicone Composites

  • Lee, Jin Hyok;Bae, Jong Woo;Choi, Myoung Chan;Yun, Yu-Mi;Jo, Nam-Ju
    • Elastomers and Composites
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    • 제56권4호
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    • pp.209-216
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    • 2021
  • In this study, we observed the mechanical properties, thermal stability, and low temperature sealing performance of fluorosilicone elastic composites. When the blend ratio of Phenyl vinyl methyl silicone (PVMQ) was increased, the tensile strength, modulus at 100%, and compression set were decreased. The thermal stability of fluorosilicone elastic composites showed a similar tendency. These were caused by poorer green strength of PVMQ than Fluorosilicone rubber (FVMQ). The change in the tensile strength and elongation at -40℃ showed a decreasing tendency with increasing PVMQ blend ratio. By increasing the PVMQ blend ratio, low-temperature performance was improved. The Dynamic mechanical analysis (DMA) results showed that Tg was decreased and low-temperature performance was improved with increasing PVMQ blend ratio. However tanδ was decreased becaused of the poor green strength and elasticity of PVMQ. From a hysteresis loss at -40℃, the hysteresis loss value was increased and fluorosilicone elastic composites showed the decreasing tendency of elasticity with increasing PVMQ blend ratio. From the TR test, TR10 was decreased with increasing PVMQ blend ratio. FS-4 (45% PVMQ blended composites) showed a TR10 of -68.0℃ that was 5℃ lower than that of FS-1 (100% FVMQ). The gas leakage temperature was decreased with increasing PVMQ blend ratio. The gas leakage temperature of FS-4 was -69.2℃ that was 5℃ lower than that of FS-1. Caused by the polymer chain started to transfer from a glassy state to a rubbery state and had a mobility of chain under Tg, the gas leakage temperature showed a lower value than Tg. The sealing performance at low temperature was dominated by Tg that directly affected the mobility of the polymer chain.

Effect of cobalt ferrite on curing and electromagnetic properties of natural rubber composites

  • Anuchit Hunyek;Chitnarong Sirisathitkul
    • Advances in materials Research
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    • 제12권1호
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    • pp.1-13
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    • 2023
  • The combination of cobalt ferrite and natural rubber has a potential to enhance the functional properties of rubber ferrite composites available on the market. In this study, cobalt ferrite was synthesized by the sol-gel method with tapioca starch as a cheating agent and then incorporated into natural rubber using an internal mixer. The curing characteristics, magnetic hysteresis, complex permeability, and permittivity of the rubber ferrite composites were studied as a function of the loading from 0 to 25 phr. The cure time and scorch time tended to reduce with the addition of non-reinforced cobalt ferrite fillers. The remanent and saturation magnetizations were linearly proportional to the cobalt ferrite loading, consistent with the rule of mixture. On the other hand, the increase in cobalt ferrite loading from 5 to 25 phr slightly affected the coercive field and the complex permeability. Using the maximum loading of 25 phr, both real and imaginary parts of the permittivity were significantly raised and reduced with the frequency in the 10-300 MHz range.

Influence of Extender Oil on Properties of Solution Styrene-Butadiene Rubber Composites

  • Choi, Sung-Seen;Ko, Eunah
    • Elastomers and Composites
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    • 제50권3호
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    • pp.196-204
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    • 2015
  • Crosslink density of a rubber vulcanizate determines the chemical and physical properties, while bound rubber is an important factor to estimate reinforcement of a filled rubber compound. Extender oil is added to a raw rubber with very high molecular weight for improving processability of a rubber composite. Influence of extender oil on crosslink density, bound rubber formation, and physical properties of solution styrene-butadiene rubber (SSBR) composites with differing microstructures was investigated. Crosslink densities of non-oil-extended SSBR (NO-SSBR) vulcanizates were higher than those of oil-extended SSBR (OE-SSBR) ones. Bound rubber contents of NO-SSBR compounds were also greater than those of OE-SSBR ones. The experimental results could be explained by interfering of extender oil. The OE-SSBR vulcanizates had low modulus but long elongation at break, whereas the NO-SSBR ones had high modulus but short elongation at break. It was found that the crosslink densities affected the physical properties more than the bound rubber contents. The moduli increased with increase in the crosslink density irrespective of extender oil, while the elongation at break decreased. Each variation of the tensile strengths of NO-SSBR and OE-SSBR vulcanizates with the crosslink density showed a decreasing trend. Tear strength of the OE-SSBR vulcanizate increased with increase in the crosslink density, whereas variation of the tear strength of NO-SSBR vulcanizate with the crosslink density showed a weak decreasing trend.

유리섬유 강화 복합재료를 이용한 마찰재 개발에 관한 연구 (Study on the Development of friction Material Using I-glass Fiber Reinforced Composites)

  • 김영운;최문호;서상하;김부안;문창권
    • 한국해양공학회지
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    • 제14권4호
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    • pp.49-55
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    • 2000
  • This study has been investigated to apply fiber reinforced composites instead of asbestos as a friction material. the reinforced used was E-glass fiber and binder resin was phenol having good mechanical properties and heat resistance. And it has been also investigated the effect of molding conditions and some additives such and carbon black, alumina and rubber powder in E-glass fiber/phenol resin composite on the friction on the friction and wear characteristics. As a result, it was found that the molding conditions of E-glass fiber/phenol resin composites for friction materials had to be different from those of phenol resin and was found that the wear rate of E-glass fiber/phenol resin composites added alumina powder was higher than of composites added carbon black in the same wear distance. And it was found that friction coefficient of E-glass/phenol resin composites added carbon black was decreased and that of the composites added the powder of natural rubber and ABS rubber were increased compared to the composites.

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Effects of Inorganic Fillers on Mechanical Properties of Silicone Rubber

  • Kim, Gyu Tae;Lee, Young Seok;Ha, KiRyong
    • Elastomers and Composites
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    • 제54권2호
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    • pp.142-148
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    • 2019
  • In this study, the effects of filler particle size and shape on the physical properties of silicone rubber composites were investigated using inorganic fillers (Minusil 5, Celite 219, and Nyad 400) except silica, which was already present as a reinforcing filler of silicone rubber. Fillers with small particle sizes are known to facilitate the formation of the bound rubber by increasing the contact area with the polymer. However, in this experiment, the bound rubber content of Celite 219-added silicone composite was higher than that of Minusil 5-added silicone composite. This was attributed to the porous structure of Celite 219, which led to an increase in the internal surface area of the filler. When the inorganic fillers were added, both thermal decomposition temperature and thermal stability were improved. The bound rubber formed between the silicone rubber and inorganic filler affected the degree of crosslinking of the silicone composite. It is well-known that as the size of the reinforcing filler decreases, the reinforcing effect increases. However, in this experiment, the hardness of the composite material filled with Celite 219 was the highest compared to the other three composites. Furthermore, the highest value of 2.19 MPa was observed for 100% modulus, and the fracture elongation was the lowest at 469%. This was a result of excellent interaction between Celite 219 filler and silicone rubber.

코드섬유-고무 복합재료의 물성치에 대한 계면의 영향 (Effect of Interface on the Properties of Cord-Rubber Composites)

  • 임현우;김종국;염영진
    • 대한기계학회논문집A
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    • 제34권5호
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    • pp.583-588
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    • 2010
  • 고무의 비선형성과 대변형으로 인해 코드-고무 복합재료의 정확한 거동을 파악하기는 어렵다. 코드와 고무 사이에 제 3 의 상을 가정해서 세 가지 상에 대한 모델링을 하기도 하지만 코드-고무 복합재료 계면의 두께와 물성을 결정하기 힘들다. 본 연구에서는 2 차원 일반화된 평면변형률요소와 평면변형률요소를 사용한 유한요소법을 적용하여 여러 가지 계면 두께를 갖는 코드-고무 복합재료의 유효탄성계수와 무차원 탄성계수를 구하였다. 고무물성은 네오-후크 모델을 적용하였고 여러 가지 하중상태와 몇 가지 계면 물성치에 대한 고찰을 하였다. 그 결과 계면 물성치와 계면 두께는 코드-고무 복합재료의 비선형성과 유효탄성계수에 영향을 미침을 알수 있었다.

Extraction Methods of Organic Components from Rubber Composites and Analysis of the Extract Using Gas Chromatography/Mass Spectrometry

  • Chae, Eunji;Choi, Sung-Seen
    • Elastomers and Composites
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    • 제54권3호
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    • pp.188-200
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    • 2019
  • Rubber articles contain various organic additives such as antidegradants, curing agents, and processing aids. It is important to extract and analyze these organic additives. In this paper, various extraction methods of organic additives present in rubber composites were introduced (solvent extraction, Soxhlet extraction, headspace extraction, and solid-phase microextraction), and the extracts were characterized using gas chromatography/mass spectrometry (GC/MS). Solvent and Soxhlet extractions are easy-to-perform and commonly used methods. Efficiency of solvent extraction varies according to the type of solvent used and the extraction conditions. Soxhlet extraction requires a large volume of solvent. Headspace sampling is suitable for extracting volatile organic compounds, while solid-phase extraction is suitable for extracting specific chemicals. GC/MS is generally used for characterizing the extract of a rubber composite because most components of the extract are volatile and have low molecular weights. Identification methods of chemical structures of the components separated by GC column were also introduced.