• Title/Summary/Keyword: rotating spindle

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Development of Excitation Table for 2-dimensional Vibrational Micro Cutting (2차원 진동 미세가공을 위한 가진테이블 개발)

  • Kim, Gi-Dae;Lee, Kang-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.62-67
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    • 2012
  • To realize 2-dimensional vibrational micro cutting in milling and drilling, etc. where the tools rotate, it could be a promising way to vibrate a workpiece instead of a rotating tool itself. In this study, an excitation work-table was developed using two piezoelectric materials orthogonally arranged. The trochoidal trajectory of a cutting tool which is necessary for 2D vibrational cutting is enabled in the excitation condition of higher excitation frequency and larger amplitude of vibration and the cutting condition of smaller diameter of cutting tool and lower spindle speed. The various trochoidal trajectories of a cutting tool could be generated in the excitation work-table by adjusting the input voltages to two piezoelectric materials and the phase between the two voltages and the trajectories could be readily used for the 2D vibrational micro cutting.

A Magnetorheological Polishing System (자기유변유체를 이용한 연마가공 시스템)

  • 김영민;신영재;이응숙;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.324-328
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    • 2003
  • The Magnetoeheological fluid has the properties that it's viscosity has dramastic changed under some magnetic fields therefore, Magnetorhlogical fluids has been used for micro polishing of the micro part( for example, a aspherical surface in a micro lens). The polishing process may appears as follows. A part rotating on the spindle is brought into contact with an Magnetorhological finshing(MRF) fluids which is set in motion by the moving wall. In the region where the part and the MRF fulid ate brought into contact, the applied magnetic field creates the conditions necessary for the material removal from the part surface. The material removal takes place in a certain region contacting the surface of the part which can be called the polishing spot or zone. The polishing mechanism of the material removal in the contact zone is considered as a process governed by the particularities of the Bingham flow in the contact zone. Resonable calculated and experimental magnitudes of the material removal rate f3r glass polishing lends support the validity of the approach.

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The Principle of Magnetorheological finishing for a micro part (자성 유체를 이용한 미세연마가공의 원리)

  • 김동우;신영재;이응숙;조명우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1840-1843
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    • 2003
  • The Magnetorheological fluid has the properties that its viscosity has drastic changed under some magnetic fields therefore, Magnetorheological fluids has been used for micro polishing of the micro part( for example, a aspherical surface in a micro lens). The polishing process may appears as follows. A part rotating on the spindle is brought into contact with an Magnetorheological finishing(MRF) fluids which is set in motion by the moving wall. In the region where the part and the MRF fluid ate brought into contact, the applied magnetic field creates the conditions necessary for the material removal from the part surface. The material removal takes place in a certain region contacting the surface of the part which can be called the polishing spot or zone. The polishing mechanism of the material removal in the contact zone is considered as a process governed by the particularities of the Bingham flow in the contact zone. Resonable calculated and experimental magnitudes of the material removal rate for glass polishing lends support the validity of the approach.

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Electro-mechanical field analysis of Brushless DC motor due to the driving methods (구동방식에 따른 브러시리스 직류 전동기의 기전 연성 특성 해석)

  • Chang J.H.;Jang G.H.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.659-662
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    • 2003
  • This paper analyzes the electro-mechanical characteristics of the spindle motor in a computer hard disk drive due to the trapezoidal and sinusoidal driving methods. The driving circuit equation is modified by considering the switching action of PWM inverter, and is coupled with the Maxwell equation for the analysis of the magnetic field. Mechanical motion of a rotor is calculated by solving Newton-Euler equation. Electro-mechanical excitation and dynamic response are characterized by analyzing the free response of a rotating rotor and Fourier analysis of the excitation force.

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The Process Planning of Disc Spinning for a Large Wheel of Automobile (자동차용 대형 휠 디스크의 스피이닝 설계)

  • 이항수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.28-42
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    • 1998
  • Spinning is one of the incremental forming process by the rotating mandrel and forming roller, and has been applied to manufacturing the wheel disc of automobile to simplify the manufacturing process and to improve the mechanical properties of product. In the proesent study the process variables have been extracted and considered to decide the specification of the spinning machine. The maximum values of working load and power have been evaluated and the blank size has been disigned. The shape and dimensionof forming roller have been designed and the process condition such a s rotational velocity of mandrel and the feedrate of roller have been decided.

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Reduction of Non-Repeatable Runount in a HDD Using Visco-elastic Damping Material (점탄성 댐핑 물질을 이용한 하드 디스크 드라이브의 NRRO저감)

  • 장건희;홍선주;한재혁;김동균
    • Journal of KSNVE
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    • v.9 no.6
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    • pp.1234-1239
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    • 1999
  • This research investigates the characteristicsw of NRRO in a 2.5" HDD by using FEM, modal testing and runout analysis, and reduces NRRO using visco-elastic damping material. Most frequency components of NRRO are generated by the defects of ball and rotating race, and they can be determined by the kinematic analysis of ball bearing. It also proposes the novel design of a spindle motor that can reduce NRRO effectively by inserting the visco-elastic damping material to one of the transmission path of NRRO, i.e., where the strain energy is highly concentrate. By this technique, NRRO is reduced by 27%. 27%.

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Experimental study on the surface integrity of electrode for WEDG process (WEDG 전극가공에서의 전극표면형상의 실험적 고찰)

  • 안현민;김영태;박성준;이송규;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.218-222
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    • 2002
  • Micro-EDM is generally used far machining micro holes, pockets, and 3-D structures. For micro-EDM, first of all, micro-electrode fabrication is needed and WEDC system is proposed for tool electrode fabrication method. When tool electrode is fabricated using WEDG system, its characteristics are under the control of many EDM parameters. Also relations between the parameters affect electrode fabrication. In this study, experiments are carried out to analyze effects of EDM parameters about electrode surface integrity on micro-electrode fabrication. Experimental method and analysis are used to experimental design method. Factors used in experiments are composed of capacitance, resistance, pause time, wire feed rate, spindle rotating speed. As a result of experiments, capacitance and resistance affect electrode surface.

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The Development of Polishing System a Magnetorheological Fluids (자기유변유체를 이용한 연마가공 시스템의 개발)

  • 신영재;김동우;이응숙;김경웅
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.46-52
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    • 2004
  • The Magnetorheological fluid has the properties that its viscosity has drastic changed under some magnetic fields therefore, Magnetorheological fluids has been used fur micro polishing of the micro part(for example, a spherical surface in a micro lens). The polishing process may appears as follows. A part rotating on the spindle is brought into contact with an Magnetorheological finishing(MRF) fluids which is set in motion by the moving wall. In the region where the part and the MRF fluid are brought into contact, the applied magnetic field creates the conditions necessary for the material removal from the part surface. The material removal takes place in a certain region contacting the surface of the part which can be called the polishing spot or zone. The polishing mechanism of the material removal in the contact zone is considered as a process governed by the particularities of the Bingham flow in the contact zone. Resonable calculated and experimental magnitudes of the material removal rate for glass polishing lends support the validity of the approach.

Vibration Characteristics and Design Considerations of Micro Optical Disk Drives (초소형 광디스크 드라이브의 진동 특성 및 설계 고려 사항)

  • 윤동화;이승엽;박영필
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.791-798
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    • 2001
  • As the form factor of the disk drive is decreased, many mechanical issues that are negligible in larger form factors, should be considered for the design of the miniature drives. This paper deals with basic research on vibration characteristics and design considerations of small disks and actuators. The natural frequencies of micro-sized disks with polycabonate and glass substrates are experimentally measured, being compared to FEM results. In order to investigate the effects of rotating speeds, airflow and disk size on power consumption. we measure power imposed to spindle motor when different optical disks are spins in vacuum chamber. Finally, The vibration characteristics of the micro actuator used in a IBM Microdrive are experimentally studied for the application to the basic design of micro optical disks.

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A Study of Spray Characteristics for the Slinger Injector System of Micro Turbo Jet Engine (초소형 터보제트엔진 슬링거 인젝터의 분무특성)

  • Choi, Hyun-Kyung;Choi, Seong-Man;Lee, Dong-Hun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.354-358
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    • 2007
  • An experimental study was performed to understand spray characteristics of the slinger injector. system for the micro turbojet engine. In this fuel injection system, fuel is sprayed and atomized in the combustor by centrifugal forces of engine shaft. This experimental apparatus consist of a high speed rotating Spindle, slinger injector, pressure tank and acrylic case. The droplet size and velocity were measured by PDPA(Phase Doppler Particle Analyzer) and spray was visualized by using Nd-Yag laser-based flash photography. From the test results, the droplet size(SMD) is largely affected to rotational speed, mass flow rate and the number of injection orifice. From the this experimental study, we could understand the spray characteristics of the slinger injection system and obtain the optimum shape of the slinger injector nozzle which is suitable for the micro turbojet engine.

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