The Development of Polishing System a Magnetorheological Fluids

자기유변유체를 이용한 연마가공 시스템의 개발

  • 신영재 (한국기계연구원 지능형정밀기계 연구부 나노메카니즘 그룹) ;
  • 김동우 (인하대학교 대학원 기계공학) ;
  • 이응숙 (한국기계연구원 지능형정밀기계 연구) ;
  • 김경웅 (한국과학기술원 기계공학과)
  • Published : 2004.07.01

Abstract

The Magnetorheological fluid has the properties that its viscosity has drastic changed under some magnetic fields therefore, Magnetorheological fluids has been used fur micro polishing of the micro part(for example, a spherical surface in a micro lens). The polishing process may appears as follows. A part rotating on the spindle is brought into contact with an Magnetorheological finishing(MRF) fluids which is set in motion by the moving wall. In the region where the part and the MRF fluid are brought into contact, the applied magnetic field creates the conditions necessary for the material removal from the part surface. The material removal takes place in a certain region contacting the surface of the part which can be called the polishing spot or zone. The polishing mechanism of the material removal in the contact zone is considered as a process governed by the particularities of the Bingham flow in the contact zone. Resonable calculated and experimental magnitudes of the material removal rate for glass polishing lends support the validity of the approach.

Keywords

References

  1. Kordonski, W. I., Golini, D., 'Progress update in magnetorheological finishing,' Int. J. Mod. Phys. B, Vol.13, No. 14, pp.2205-2212, 1999 https://doi.org/10.1142/S0217979299002320
  2. Akami, Y., Asari, K. I., 'Characterization of particle motion for polishing and texturing under AC field by using particle dispersion type ER fluid,' J. Int. Mat. Sys. Struc., Vol.9, pp.672-675, August, 1998 https://doi.org/10.1177/1045389X9800900815
  3. Kim, K. D., 'A Controllable Micro Damper Using Magneto-Rheological Fluids,' J. of the KSPE, Vol. 17, No. 8, pp. 41-45, 2000
  4. Kormann, Cl., Laun, H. M., Laun, H. J., 'MR Fluids with nano-magnetic particles,' International Journal of Modem Physics B, Vol. 10, pp. 3167-3172, 1996 https://doi.org/10.1142/S0217979296001604
  5. Laun, S. D., Arrasmith, S. R., Kozhinova, I. A., Gregg, L. L., Shorey, A. B., Romanofsky, H. J., Golini, D., 'Studies of Material Removal in MRF from Polishing Spots,' in Symposium D: Finishing of Advanced Cramics and Glasses, edited by R. sabia, V. A. Greenhut, and Ceramic Transactions, Vol. 102, pp. 185-199, 1999
  6. Kordonski, W. I, Jacobs, S. D., 'Magnetorheological Finishing,' International J. of Modem Physics B, Vol. 10, No. 23, pp. 2837-2848, 1996 https://doi.org/10.1142/S0217979296001288
  7. Golini, D., Kordonski, W,I., Dumas, Paul., Hogan, Steve., 'MRF in commercial precision Optics Manufacturing,' Optical Manufacturing and Testing III, Vol. 3782, pp. 80-91, 1999 https://doi.org/10.1117/12.369174
  8. Kordonski, W. I., Prokhorov, I., Gorodkin, S., Gorodkin, R., 'Magnetorheological polihing device and methods,' US Patent 5,449,313