• Title/Summary/Keyword: rotating spindle

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Effects of Torque Fluctuation on the Stability of the Transverse Vibration of a Spinning Disk (영구자석 스핀들 모터의 코깅토크가 회전디스크 굽힘 진동의 안정성에 미치는 영향)

  • 이기녕;신응수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.942-947
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    • 2001
  • This paper provides a stability analysis of the transverse vibration of a spinning disk under the torque fluctuation from a permanent magnetic motor. An analytical model has been formulated for a flexible annular disk with its spinning velocity varying harmonically with the same frequency as the cogging torque. A perturbation method based on multiple time scales is applied to perform the stability analysis. Based on expressions for the amplitude and frequency of the parametric excitation, stability boundaries are determined in terms of a nominal spindle velocity, the least common multiple of poles and slots, the magnitude of torque fluctuation and the modal characteristics of. the disk. The stability diagrams predicted by perturbation have been verified numerically using the Floquet theory, which is in good agreement. In conclusion, the fluctuation in spinning velocity is found to affect the stability of the transverse vibration of a rotating disks. The results of this work can be applied to high precision spindle systems such as computer storage systems.

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Finite Element Modal Analysis of a Spinning Flexible Disk-spindle System Supported by Hydro Dynamic Bearings and Flexible Supporting Structures in a HDD (유연한 지지 구조와 유체 동압 베어링으로 지지되는 HDD의 회전 유연 디스크-스핀들 시스템에 대한 유한 요소 고유 진동 해석)

  • Han, Jaehyuk;Jang, Gunhee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.251-258
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    • 2005
  • The free vibration of a spinning flexible disk-spindle system supported by hydro dynamic bearings (HDB) in an HDD is analyzed by FEM. The spinning flexible disk is described using Kirchhoff plate theory and von Karman non-linear strain, and its rigid body motion is also considered. It is discretized by annular sector element. The rotating spindle which includes the clamp, hub, permanent magnet and yoke, is modeled by Timoshenko beam including the gyroscopic effect. The flexible supporting structure with a complex shape which includes stator core, housing, base plate, sleeve and thrust pad is modeled by using a 4-node tetrahedron element with rotational degrees of freedom to satisfy the geometric compatibility. The dynamic coefficients of HDB are calculated from the HDB analysis program, which solves the perturbed Reynolds equation using FEM. Introducing the virtual nodes and the rigid link constraints defined in the center of HDB, beam elements of the shaft are connected to the solid elements of the sleeve and thrust pad through the spring and damper element. The global matrix equation obtained by assembling the finite element equations of each substructure is transformed to the state-space matrix-vector equation, and the associated eigen value problem is solved by using the restarted Arnoldi iteration method. The validity of this research is verified by comparing the numerical results of the natural frequencies with the experimental ones. Also the effect of supporting structures to the natural modes of the total HDD system is rigorously analyzed.

Finite Element Modal Analysis of a Spinning Flexible Disk-Spindle System Supported by Hydro Dynamic Bearings and Flexible Supporting Structures In a HDD (유연한 지지 구조와 유체 동압 베어링으로 지지되는 HDD의 회전 유연 디스크-스핀들 시스템에 대한 유한 요소 고유 진동 해석)

  • 한재혁;장건희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.572-578
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    • 2003
  • The free vibration of a spinning flexible disk-spindle system supported by hydro dynamic bearings in a HDD is analyzed by FEM. The spinning flexible disk is described using Kirchhoff plate theory and von Karman non-linear strain, and its rigid body motion is also considered. It is discretized by annular sector element. The rotating spindle which includes the clamp, hub, permanent magnet and yoke, is modeled by Timoshenko beam including the gyroscopic effect. The flexible supporting structure with a complex shape which includes stator core, housing, base plate, sleeve and thrust pad is modeled by using a 4-node tetrahedron element with rotational degrees of freedom to satisfy the geometric compatibility. The dynamic coefficients of HDB are calculated from the HDB analysis program, which solves the perturbed Raynolds equation using FEM. Introducing the virtual nodes and the rigid link constraints defined in the center of HDB, beam elements of the shaft are connected to the solid elements of the sleeve and thrust pad through the spring and damper element. The global matrix equation obtained by assembling the finite element equations of each substructure is transformed to the state-space matrix-vector equation, and the associated eigenvalue problem is solved by using the restarted Arnoldi iteration method. The validity of this research is verified by comparing the numerical results of the natural frequencies with the experimental ones. Also the effect of supporting structures to the natural modes of the total HDD system is rigorously analyzed.

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Development of Wafer Grinding Spindle with Porous Air Bearings (다공질 공기 베어링을 적용한 반도체 웨이퍼 연마용 스핀들 개발)

  • Donghyun Lee;Byungock Kim;Byungchan Jeon;Gyunchul Hur;Kisoo Kim
    • Tribology and Lubricants
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    • v.39 no.1
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    • pp.28-34
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    • 2023
  • Because of their cleanliness, low friction, and high stiffness, aerostatic bearings are used in numerous applications. Aerostic bearings that use porous materials as means of flow restriction have higher stiffness than other types of bearings and have been successfully applied as guide bearings, which have high motion accuracy requirements. However, the performances of porous bearings exhibit strong nonlinearity and can vary considerably depending on design parameters. Therefore, accurate prediction of the performance characteristics of porous bearings is necessary or their successful application. This study presents a porous bearing design and performance analysis for a spindle used in wafer polishing. The Reynolds and Darcy flow equations are solved to calculate the pressures in the lubrication film and porous busing, respectively. To verify the validity of the proposed analytical model, the calculated pressure distribution in the designed bearing is compared with that derived from previous research. Additional parametric studies are performed to determine the optimal design parameters. Analytical results show that optimal design parameters that obtain the maximum stiffness can be derived. In addition, the results show that cross-coupled stiffness increases with rotating speed. Thus, issues related to stability should be investigated at the design stage.

The Study of harmonic peaks removal for modal analysis of Rolling tire (Rolling Tire 모드해석을 위한 회전주기성분제거에 대한 연구)

  • Choi, Jeong-Hyun;Lee, Sang-Ju;Park, Ju-Bae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.409-412
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    • 2005
  • Just as the vibration modes of a beam are dependent on its end constraints or boundary conditions. Vibration modes of a tire are dependent on its patch and spindle constraints. This dependence is key to understanding the dynamic properties of a tire and is apparent in various analytical and experimental investigations in the literature. One of the main task in a modal analysis is the measurement of the Frequency Response Function (FRFs). Because all the subsequent analysis is based on these FRFs, their quality is critically important in obtaining accurate modal parameter estimates. In rotating systems, FRFs are frequently contaminated by harmonic peaks related to such factors as imbalance, misalignment. This harmonic peaks appear in the FRFs as sharp spikes, which can be erroneously treated in modal curve-fitting procedures as structural modes. The harmonic peaks removal method is demonstrated by application to modal analysis on rotating tires. The results show substantial improvement in FRF quality.

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Development of Torque Monitoring System of Induction Spindle Motor using Graphic-programming (Graphic-programming 을 이용한 주축용 유도전동기의 토크감시시스템 개발)

  • Lee, In-Hwan;Kwon, Won-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.184-193
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    • 2001
  • In vector control technique, stator currents of an induction motor are transformed to equivalent d-q currents in a reference frame consist of d and q axis, each of which is coincide with flux and torque direction respectively. Since the current in q-axis is related to the torque in a synchronously rotating frame, torque is estimated as a function of q-axis current and flux. In this paper, a method to estimate torque of an induction motor based on the measurement of 3-phase currents and rotating velocity of a rotor is presented. Graphic-programming is used to measure signals, to estimate the torque and to show the result in the form of user friendly graph in window environment. To stabilize the fluctuation of estimated torque caused from the small measurement error of the rotor velocity, the stator current is reconstructed in a program based on measured signals. The experimental results executed under the velocity of 500 rpm, 1500 rpm without load and 1500 rpm with load show that the proposed method estimates the torque very well.

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Characteristic Analysis of Rotor System due to the Positioning Angles of HDD Supported by Fluid Dynamic Bearings (유체동압베어링으로 지지되는 HDD 의 장착각도에 따른 회전부의 특성해석)

  • Hwang, Choongman;Jang, Gunhee;Lee, Jihoon;Lee, Minho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.986-992
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    • 2014
  • This research investigates experimentally and numerically the tilting angle, eccentricity ratio, flying height of axial direction, friction torque, and critical mass of the HDD disk-spindle system due to HDD positioning angle. The tilting angle and the eccentricity ratio are the maximum when the HDD positioning angle is $90^{\circ}$ respect to horizontal position because the external force in radial direction and the torque applied to the rotating part are the maximum when the HDD positioning angle is $90^{\circ}$. The flying height increases with the increase of the HDD positioning angle because the direction of gravity applied to the rotating part changes. The friction torque increases with the increase of the HDD positioning angle until it becomes $60^{\circ}$, and decreases with the increase of the HDD positioning angle after it becomes $60^{\circ}$. The stability is the maximum when the HDD positioning angle is $90^{\circ}$.

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A Study on Design of Small Type Screw Decanter using Commercial Analysis Tool (상용해석 툴을 이용한 소형 스크류 디캔터의 설계에 관한 연구)

  • Kim, Y.S.;Kim, J.T.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.11 no.4
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    • pp.46-52
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    • 2014
  • This study suggests a small-sized screw decanter specialized for dredging sites. Generally, conventional screw decanters are composed of a cylinder and a cone. However, the suggested screw decanter simply has a cone based on a cone-type bowl structure. In this research, a commercial analysis tool is used to establish an optimal design for the bowl and the screw conveyor. Moreover, the base frame, where the main bearings that support the spindle of the bowl and the screw conveyor are installed, is optimally designed considering the weight of the rotating body and the deflection caused by the high centrifugal force. Furthermore, the natural frequency range of the spinning body, the bowl and the screw conveyor, is applied to this base frame; it is designed not to correspond to the resonance frequency range and achieves stability as a result. This study suggests an optimal design for the rotating body and the base frame of a screw decanter considering its vibration characteristics. Such a design will prevent overuse of materials and help to reduce the weight and volume-and the price-of a screw decanter.

An Analysis of Damping Coefficients for Capillary Type Orifices on a Curved Stabilizer used in a High Speed Rotating Flexible Optical Disk System (고속 회전 유연 디스크 시스템에서 곡면 안정기에 가공된 모세관형 오리피스의 감쇠계수 해석)

  • Song, Ki-Wook;Rhim, Yoon-Chul
    • Transactions of the Society of Information Storage Systems
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    • v.7 no.1
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    • pp.25-30
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    • 2011
  • In the last couple of years, the flexible optical disk(FOD) system that consists of a thin polycarbonate(PC) film of 95 ${\mu}m$ thick, a rigid stabilizer, and a high speed spindle motor has been spot-lighted as the next-generation optical system for archival use of digital data. The air film between the rotating disk and stabilizer provides a means for damping out the lateral disk vibrations. However, its damping-capability drops significantly as the rotational speed of the disk exceeds a specific limit and, eventually, the disk vibration propagates inward causing the whole span of the disk exhibits large vibration amplitudes. Based on the numerical simulations as well as the experimental results, the present work aims to evaluate the damping coefficient of the air-film near the outer region of the disk where the capillary type orifices are applied to the edge of the curved stabilizer.

Optimal Cylindrical Capacitive Sensor(CCS) taking into account the Circumferential Gaps between Sensor Electrodes (센서 전극 사이의 간극을 고려한 최적의 정전용량 센서)

  • Ahn, Hyeong-Joon;Park, Jong-Min;Han, Dong-Chul
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.613-618
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    • 2004
  • CCS was developed and applied to rotating machines because of accurately measuring the spindle error motion without significant efforts. However, researches on the CCS have been focused on ideal cases where circumferential gaps were ignored. This paper presents the effects of circumferential gaps and proposes an optimal CCS considering the circumferential gaps. First, electrostatic analysis of the CCS that includes the circumferential gaps is performed using the FEM, and an additional capacitance due to the circumferential gap can be approximated as an equivalent extended sensor length. Second, a mathematical model of the CCS considering the circumferential gaps is derived, and the optimal CCS is determined through minimization of the weighted error amplification factor. Finally, two CCSs, both considering and ignoring the circumferential gaps, are built, and the effectiveness of the optimal design is verified through simulation and experiment.

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