• Title/Summary/Keyword: rotating balancing

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A Study on the Active Balancing for High-Speed Rotors (I): Development of the Active Balancing System (고속 회전체의 능동 밸런싱에 관한 연구 (I): 능동 밸런싱 장치의 개발)

  • Kim, Jong-Soo;Park, Hyun-Kyu;Lee, Soo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.140-146
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    • 2002
  • High speed rotating machines can be very sensitive to rotating mass unbalance that is a major source of harmful vibration for many types of rotating machinery. So, the balancing procedure is needed for all high-speed rotating system. To save the time and cost of off-line balancing, many researchers have developed the on-line balancing devices and methods. In this paper, an active balancing device, which is an electro-magnetic type, is developed and the active balancing algorithm using influence coefficient method is also proposed. The active balancing experiment for flexible rotors during operation is performed by an active balancing device. As a result, controlled unbalance responses are below the vibration limit at all rotating speed ranges with critical speed.

Review of Balancing Techniques for Rotor (회전분의 발란싱기술에 관한 고찰)

  • Kim, Yeong-Ju
    • 한국기계연구소 소보
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    • s.13
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    • pp.143-161
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    • 1984
  • The mass balancing of rotors is an integral part of the study practice of the rotor dynamics. Any machine with rotating components is considered to be rotating machine. The part of a rotating machine that rotates in normal operation is generally reffered to as a rotor. A rotor is flexible if it deforms when the machine is operating at any speed up to its maximum design speed. Otherwise, the rotor is rigid. The general Purpose of the study of rotor dynamics is to increase understanding of rotor vibration phenomena and thus provide a means for controlling or eliminating these vitrations. As the efficiency of rotating machinery has been increased through reduced weight and increased speed, which implies increasement of rotor flexibility, the control of rotor vibration has become essential. Thus, the study and practice of rotor dynamaics has taken on an increasingly important role in recent years. Therefore many workers have studied about this and introduced a few balancing methods of flexible rotor, which can be classified mainly in following four sorts, 1. Polar plotting methed 2. Modal balancing method 3. Influence coefficient method 4. Unified balancing approach In this paper practical theories of rotor dynamics related to flexible rotor balancing have been reviewed and confirmed the calculation results of flexible balancing of typical rotor, as an example, respectively

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Field Balancing Process of High Speed Spindle Using Laser Displacer (레이저 변위계를 이용한 고속 회전스핀들의 필드 발란싱 기법)

  • Lim, Sunghyun;Park, Yeong-il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.114-120
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    • 2017
  • In recent years, applications of high speed rotating bodies have diversified. It is necessary for a device rotating at high speed to be balanced to minimize vibration. It is necessary to reduce the unbalancing factor to evenly wind the yarn. In this study, we also attempted to devise a technique to minimize the unbalance that occurs while assembling the components of spindles and to simplify the balancing procedure in the field. To balance the spindle, the vibration of the rotating spindle was measured using a laser displacement meter. We also performed balancing using the influence coefficient method by considering the phase.

Balancing Technic Based on Rotor Dynamics Analysis of Test Rig (Test Rig 동특성 분석에 따른 밸런싱 기술 적용)

  • Hwang, Dukyoung;Jung, Chonwoo;Park, Insun;Shin, Dongmin;Song, Jinseok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.204-212
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    • 2017
  • The rotor dynamics and balancing technic for rotating equipment during engineering and manufacture stage are to be carefully considered in order to minimize the operation troubles regarding vibration during commissioning stage. In this paper, the test rig, which includes the disks as balancing plane, is designed and manufactured, so that the characteristic of rotor dynamics can be analyzed such as critical speed and mode shape. The critical speed predicted through natural frequency analysis is verified by the actual measurement on bearing housing vibration during start-up condition of test rig. The low speed balancing and the operating speed balancing test are performed respectively with consideration of first critical speed, and the residual unbalance amounts are estimated in accordance with the relevant method described in API standard. In addition, the single and dual plane balancing are carried out on main disk and trim disk depended on phase information at each balancing step.

A Study on the Active Balancing Method for High Speed Spindle System Using Influence Coefficient (영향계수를 이용한 고속 주축시스템의 자동밸런싱 기법에 관한 연구)

  • Kim, Bong-Seok;Kim, Jong-Su;Lee, Su-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.48-53
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    • 2001
  • In order to increase productivity and efficiency, high-speed rotating machines become popular these days. The high-speed rotating machine is likely to vibrate and cause machine failure even though it has small unbalance. Therefore, a balancing technique is studied in this paper. Off-line balancing methods are inadequate to solve unbalance vibration problem occurring in the field due to flexible rotor effect, faster tool change, and shorter spin-up and down, etc. An active balancing is suggested to allow re-balancing of the entire rotating assembly in the machine when a tool is changed. This paper shows how to identify the dynamics of the system using influence coefficient and suggest an active balancing technique based on influence coefficient method for high-speed spindle system.

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A Study on the Active Balancing Device for Spindle System of Machine Tools (공작기계 주축시스템의 능동 밸런싱 장치에 관한 연구)

  • Moon, Jong-Duk;Kim, Bong-Suk;Kim, Do-Hyung;Lee, Soo-Hun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.297-305
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    • 2005
  • A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reducevibration in rotating system is certainly needed for all high-speed spindles. An active balancing program using influence coefficient method and an active balancing device of an electro-magnetic type have been applied to the developed high-speed spindle system in this study. A reliable gain-scheduling control using influence coefficients of the reference model although system characteristics are changed is applied. The stability of reference influence coefficients is verified by frequency response functions. The active balancing experiment for the developed high-speed spindle during operation is well performed with an active balancing program and device. As a result, controlled unbalance responses are below the vibration limit at all rotating speed ranges with critical speed.

A Study on Balancing of High-speed Spindle of CNC Automatic Lathe (CNC 자동선반 고속 스핀들의 밸런싱에 관한 연구)

  • Kim, Tae-Jong;Koo, Ja-Ham;Lee, Shi-Bok;Kim, Moon-Saeng
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.11
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    • pp.1214-1221
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    • 2009
  • A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, balancing procedure was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

A Study on Balancing of High Speed Spindle using Influence Coefficient Method (영향계수법을 이용한 고속 스핀들의 밸런싱에 관한 연구)

  • Koo, Ja-Ham;Kim, In-Hwan;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.104-110
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    • 2012
  • The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, it was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

The Experimental Study and Comparison on Usage of Vibration Monitoring Sensors for Positioning of Balancing on Rotating Machinery (진동 감시용 위치 결정 센서의 위상오차에 대한 실험적 고찰과 비교평가)

  • Oh, Seung-Tae;Yoo, Mu-Sang;Bong, Suk-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.314-320
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    • 2014
  • Field balancing is required in any kind of phase information for the determination location balancing mass toward a rotor unbalance mass. Phase or phase angle is a measurement of the relationship of how one vibration signal which relates to another vibration signal and is commonly used to calculate the placement of balance weight. In this paper, A right guideline shows the photo optical speed sensor as the external keyphasor is a very useful when diagnosing machinery vibration problems on considering a phase lag comparing to the laser optical speed sensor. Some experimental results generate the interesting phase errors when appling to a wrong conditions. So, Usage of photo optical speed sensor which is used primarily to measure the shaft rotating speed serves as a reference for measuring vibration phase information has effect on the placement of phase angle how it was misunderstood. This paper will help a right method to search for the position of balancing weight and serves as baseline for further measurements using low cost and much easier user convenience. It is concluded that the propose baseline is likely to be applicable to apply to the practical field balancing weight.

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The Experimental Study and Comparison on Usage of Vibration Monitoring Sensors for Positioning of Balancing on Rotating Machinery (진동 감시용 위치 결정 센서의 위상오차에 대한 실험적 고찰과 비교 평가)

  • Oh, Seung-Tae;Yoo, Mu-Sang;Bong, Suk-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.2
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    • pp.101-107
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    • 2015
  • Field balancing is required in any kind of phase information for the determination location balancing mass toward a rotor unbalance mass. Phase or phase angle is a measurement of the relationship of how one vibration signal which relates to another vibration signal and is commonly used to calculate the placement of balance weight. In this paper, A right guideline shows the photo optical speed sensor as the external KeyPhasor is a very useful when diagnosing machinery vibration problems on considering a phase lag comparing to the laser optical speed sensor. Some experimental results generate the interesting phase errors when appling to a wrong conditions. So, Usage of photo optical speed sensor which is used primarily to measure the shaft rotating speed serves as a reference for measuring vibration phase information has effect on the placement of phase angle how it was misunderstood. This paper will help a right method to search for the position of balancing weight and serves as baseline for further measurements using low cost and much easier user convenience. It is concluded that the propose baseline is likely to be applicable to apply to the practical field balancing weight.