• Title/Summary/Keyword: rotating angle

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Optimum Design of the Screw extruder using Thermo-mechanical Analysis

  • Cho, Seung-Hyun;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.28-33
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    • 2001
  • Screw conveyors are used extensively in industrial for conveying and elevating materials. Despite their apparent simplicity, the mechanics of the conveying action is very complex. so many engineers depend on experiential data. Capacities of screw are pumping, steady flow of polymer melts, steady volumetric throughput etc. they are affected by geometry of screw, heat flux, pressure on inside barrel, rotating velocity, friction coefficient at screw surface etc. by computation volumetric efficiency increases as rotating velocity increases and decreases as friction coefficient increases. also it decreases with short pitch length. and double flight screw is more effective than single flight screw. The temperature of polymer melts by heating pad and injection pressure play a very important role in the injection molding machine. so in this paper we analyze thermal distortion and stress of screw includes pressure and temperature distributions by finite element analysis to understand what design factors influence on volumetric throughput efficiency of the screw and thermo-mechanical characteristics of screw.

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Hydrodynamic Stability Analysis of KEB Boundary-Layer Flow (KEB 경계층 유동의 유동특성 해석)

  • Lee Yun-Yong;Lee Kwang-Won;Hwang Young-Kyu
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.683-686
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    • 2002
  • The hydrodynamic instability of the three-dimensional boundary-layer over a rotating disk has been numerically investigated for three cases flows using linear stability theory (i.e. Rossby number, Ro = -1, 0, and 1). Detailed numerical values of the disturbance wave number, wave frequency, azimuth angle, radius (Reynolds number, Re) and other characteristics have been calculated for $K{\acute{a}}rm{\acute{a}}n$, Ekman and $B{\"{o}}ewadt$ boundary-layer flows. Neutral curves for these flows are presented. Presented are the neutral stability results concerning the two instability modes (Type I and Type II) by using a two-point boundary value problem code COLUEW that was based upon the adaptive orthogonal collocation method using B-spline. The prediction from the present results on both instability modes among the three cases agrees with the previously known numerical and experimental data well.

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Analysis of Dynamic Characteristics of a HDD Spindle System Supported by Ball Bearing Due to Temperature Variation (온도 변화에 따른 HDD 회전축계 동특성 해석)

  • 김동균;장건희;한재혁;김철순
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.10
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    • pp.805-812
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    • 2003
  • This paper presents a method to investigate the characteristics of a ball bearing and the dynamics of a HDD spindle system due to temperature variation. Finite element model is developed for the rotating and stationary parts of a HDD spindle system separately to determine their thermal deformations by using ANSYS, a finite element program. Then, the relative position of the rotating part with respect to the stationary part is determined by solving the equilibrium equation of the contact force between upper and lower ball bearings. The validity of the proposed method is verified by comparing the theoretical natural frequencies of a HDD spindle system with the experimental ones before and after temperature variation. It shows that the elevated temperature results in the increase of contact angle and the decrease of bearing deformation, contact force and bearing stiffness, which result in the decrease of the natural frequencies of a HDD spindle system.

Shape Design and Specific Torque Characteristics of the Extrusion Twin Screw (압출용 2축 스크류의 형상설계 및 비토크 특성)

  • 최부희;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.185-193
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    • 2003
  • The modular self-wiping co-rotating twin screw extruder (SWCOR) has become the most important of twin screw machines. Screw design is one of the most important factors in determining performance of screw extruder. The screw flight and screw channel geometry of SWCOR is determined by the screw diameter, centerline distance, helix angle, and flights number. The maximum allowable throughput rate on a twin screw extruder is determined by a combination of free volume and available specific torque. In this paper we designed geometrical parameters of extruder screw and presented optimal specific torque value in K=1.55, and then developed screw design program for the screw cutting by the use of JAVA API in the twin screw extruder.

Gear Train Development for CNC Wire Bending Machine (CNC 와이어 벤딩기 구동장치 개발)

  • Cho, Hyun-Deog;Choi, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.50-55
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    • 2008
  • CNC wire bending machines are used in industries to make a type variety of wire products such as long links. The machines have a long arm device to rotate in order to remove forming errors by flexibility of wire. Generally, the machines which constructed servo motors in the arm have the rotating range of the arm under 360 degree because the servo motors connect with fixed control devices on frame by many cables. The rotating angle under 360 degree limits working speed and forming geometry. Therefore this study developed a gear train to drive a parts in arm and to be independent on arm rotation movement. The developed gear train can transfer four movements to four components in arm and is consists parallel of four pairs of satellite gear trains. This study constructed the CNC wire bending machine with the developed gear train and verified that the gear train could drive internal components independently on arm rotation.

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Numerical Study on the Cooling of Induction Motor In a Washing Machine (세탁기용 유도모터의 냉각에 관한 수치적 연구)

  • Hong, Sang-Wook;Jeon, Si-Moon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.266-271
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    • 2003
  • The numerical study was carried out to effectively cool Induction motor applied to a washing machine. The outer rotor made of steel periodically spins up and down. The stator consists of the thin layered iron plates and copper coil. The effective cooling system is necessary to solve the reliability problem caused by the electric losses at the coil and the iron plate. Because the heat transfer rate of the natural convection in partially open space is generally low, thus it is necessary to enhance the heat transfer using rotating perforated plate. The flow phenomena around the motor are very complex due to the motor geometry and the outer rotor motion. The mixed convection takes place due to the slow rotation speed. The three dimensional flow simulation was performed using rotating reference frame technique and Boussinesq approximation but the radiation effect was neglected. It was found that the angle and direction of the cooling blades play an important role in the stator temperature.

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FE Lubrication Analysis and Dynamic Characteristics of Herringbone Groove Air Bearing applied to High-Speed Color Wheel

  • Lee, An-Sung
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.1-6
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    • 2008
  • In this study is performed a complex lubrication analysis of a herringbone groove air journal bearing, which shows a big potential as an oilless bearing for a color wheel used as an original color source for a large DLP projection television and rotating at a rated-speed of 10,800 rpm. The Galerkin FE and perturbation methods are used for a lubrication analysis of the bearing. The effects of groove number, angle and depth and bearing clearance on the dynamic stability of the bearing are investigated in terms of the critical mass, and its equilibrium positions, stiffness and damping coefficients are calculated at various rotating speeds. Results have shown that the designed herringbone groove air journal bearing is quite suitable as a support bearing for the considered high-speed color wheel in terms of the complex lubrication performances of the bearing itself.

Diagnostics of Journal Bearing System Using Coordinate Transformed Vibration Signals (진동측정 좌표축 회전을 이용한 저널베어링 상태 진단)

  • Youn, Byeng D.;Jeon, Byungchul;Jung, Joonha;Kim, Donghwan;Sohn, Seok-Man
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.97-98
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    • 2014
  • Vibration signal has been widely utilized in the diagnostics of rotating mechanical system. Diagnostics systems in rotating machinery are depends on the vibration data which are acquired from the system. However, the characteristics of acquired data can be vary according to the position of anomaly installed or the position of data acquired. In this research, the coordinate transform of journal bearing vibration signal was proposed to overcome the limitation mentioned above. Journal bearing systems are equipped two gap sensors with ninety degree angles, and it can enable to generate coordinate transformed signals in arbitrary angle domain. More abundant information for each normal or anomaly conditions are obtained from coordinate transformation than only the data of the existing measuring position, then we have developed a reliable and robust diagnosis algorithm for journal bearing system.

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Experimental Study for Investigating the Optimum Operating Conditions of a Seawater Ice Machine (해수제빙장치의 최적 운전 조건 탐색을 위한 실험적 연구)

  • Li, H.;Joo, W.J.;Jeong, S.K.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.76-82
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    • 2010
  • This paper investigates the optimum operating conditions to construct total automatic control system with high energy efficiency of a newly developed seawater ice machine. The machine has an electronic expansion valve(EEV) and a variable speed rotating drum with an evaporator installed inside. The coefficient of performance(COP) was used as an index to evaluate energy efficiency of the machine. At first, the opening angle of EEV was adjusted to obtain COP of the machine at a constant speed of the drum. Then, we checked seawater ice product versus opening angles of the EEV. Finally, effect of drum's rotating speed in response to product of seawater ice and seawater ice temperature were considered.

Analysis of Dynamic Characteristics of a HDD Spindle System Supported by Ball Bearing Due to Temperature Variation (온도 변화에 따른 HDD 회전축계 동특성 해석)

  • 김동균;장건희;한재혁;김철순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.578-584
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    • 2003
  • This paper presents a method to investigate the characteristics of a ball bearing and the dynamics of a HDD spindle system due to temperature variation. Finite element model is developed fer the rotating and stationary parts of a HDD spindle system separately to determine their thermal deformations by using ANSYS, a finite element program. Then, the relative position of the rotating part with respect to the stationary part is determined by solving the equilibrium equation of the contact force between upper and lower ball bearings. The validity of the proposed method is verified by comparing the theoretical natural frequencies of a HDD spindle system with the experimental ones before and after temperature variation. It shows that the elevated temperature results in the increase of contact angle and the decrease of bearing deformation, contact force and bearing stiffness, which result in the decrease of the natural frequencies of a HDD spindle system.

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