• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.35 no.8
• /
• pp.855-861
• /
• 2011

We predict the rolled-strip profile for a 6-high mill using thin rolling theory and a numerical model. In the numerical model, we calculate the distributions of the contact pressures between the rolls and the rolling pressure between the strip and the work roll in the transverse direction using the geometric structure of the 6-high mill and the boundary conditions. We determine the distribution of the rolling pressure in the rolling direction via a thin-foil rolling model using Fleck's theory. We calculate the three-dimensional elastic deformation of the work roll using the pressures of the width and rolling directions. We then obtain the three-dimensional strip profile via the elastic deformation of the work roll during the rolling process. The profile is verified by a thin cold-rolling test and FE simulation.

• Korean Journal of Metals and Materials
• /
• v.48 no.7
• /
• pp.644-650
• /
• 2010

Interstitial free (IF) steel sheets were cold rolled by the cross-roll rolling mill in which the roll axes are tilted by ${\pm}7.5^{\circ}$ away from the transverse direction of the rolled sample. After cross-roll rolling of IF steel sheets, the cold rolling and the recrystallization textures were distinguished from those observed after rolling in a normal rolling mill. The three-dimensional finite element method (FEM) simulation revealed that the operation of a large shear strain ${\varepsilon}_{23}$ during cross-roll rolling leads to the formation of a distinct cold rolling texture. During recrystallization annealing, a pronounced change in texture components was not observed, which is attributed to the lack of either selective growth or oriented nucleation during the recrystallization process. Cold cross-roll rolling led to the formation of finer recrystallized grains in IF steel sheets.

• 제어로봇시스템학회:학술대회논문집
• /
• 2003.10a
• /
• pp.1323-1326
• /
• 2003

In this paper, we propose set-up model of silicon steel cold rolling mill. Until now, the working of Silicon Steel is operated using the look-up table value of roll force which a field operator finds by making good use of his experience. Therefore, the standardization of data and an improvement of the quality on product are very difficult. So we establish neural model using field data of various kinds of coil at each pass.

• 제어로봇시스템학회:학술대회논문집
• /
• 2002.10a
• /
• pp.107.5-107
• /
• 2002

In this paper, a kinematic optimal design of a new paralleltype rolling mill based upon two Stewart platforms manipulator is investigated. The objective of this new parallel-type rolling mill is to permit an integrated control of the strip thickness, strip shape, pair crossing angle, uniform wear of the rolls, and tension of the strip. A manipulability measure, as the ratio of the manipulability ellipsoid volume and the condition number of a split Jacobian matrix, is defined. Two kinematic parameters, the radius of the base and the angle between two neighboring joints, are optimally designed by maximizing the global manipulability measure in the entire workspace.

• 제어로봇시스템학회:학술대회논문집
• /
• 2000.10a
• /
• pp.220-220
• /
• 2000

In this paper, some non-interaction problems in tandem cold rolling mill are considered, which are required to control effectively a thickness of the cold .oiled strip. First, Interstand non-interactive compensate. (Interstand NIC) is designed for decoupling the interaction between stands. Next, a L2 optimization based pre-compensator is designed for decoupling the interaction between roll gap and strip tension in the stand. Finally, the effectness of the proposed decoupling methods is demonstrated via simulations.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.08a
• /
• pp.150-157
• /
• 1999

As the customer demands thickness quality stricter, new techniques of automatic thickness control(AGC), is adopted to continuous cold rolling mills. The cold rolling mills of Pohang Works have revamped the existing conventional AGC system that control the thickness at all-stands automatically by the mass flow AGC based on the measurement of strip-speed and thickness between mill stands. The No. 2 Cold Rolling Mill be has adopted the New AGC system since Oct. 1995, and The No.1 Cold Rolling Mill since June. 1999. Thanks to the New AGC system, precise control of thickness is possible not only at constant rolling speed region, but also during line speed up and down. This report describes application techniques of the New AGC system and performance of the system.

• 제어로봇시스템학회:학술대회논문집
• /
• 2000.10a
• /
• pp.323-323
• /
• 2000

In the tandem cold wiling mill, the quality is very in portant, and requirements for thickness accuracy become more strict. However, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that there was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the end of elastic recovery should be included the model, even if the effect of elastic compression was not important.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.21 no.3
• /
• pp.199-205
• /
• 2011

This paper proposes a framework to predict the mechanical fault of hot rolling mill system (HRMS). The optimum process of HRMS is usually identified by the rotating velocity of working roll. Therefore, observing the velocity of working roll is relevant to early know the HRMS condition. In this paper, we propose the framework which consists of two methods namely spectrum matrix which related to case-based fast Fourier transform(FFT) analysis, and three dimensional condition monitoring based on novel visualization. Validation of the proposed method has been conducted using vibration data acquired from HRMS by accelerometer sensors. The acquired data was also tested by developed software referred as hot rolling mill facility analysis module. The result is plausible and promising, and the developed software will be enhanced to be capable in prediction of remaining useful life of HRMS.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.08a
• /
• pp.438-446
• /
• 1999

Crop minimization of the top and bottom ends of hot rolled plate, in a plate, in a plate mill, has been investigated. The existing model to determine the edging pattern at the finishing rolling pass was not reasonable to get high width accuracy and rolling yields. New models including width prediction have been formulated by using neural network model of back propagation learning algorithm and statistical analysis based on the actual production rolling data to give the optimal pattern for minimizing trimming loss. Using these models, at a given rolling condition of broadside pass and finishing pass and the permissible condition of width variation, it was possible to minimize crip at the top and bottom ends according to optimum procedure in plate mill. An application to improve the plan view pattern reduced width variation by 23% and crop length by 30% on average with an effective fishtail crop shape.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1997.10a
• /
• pp.115-118
• /
• 1997

Recently, hot rolling oil lubrication technology is required to face with the new environments such as the rapid introduction of high wear resistent high speed steel roll the development of continuous hot rolling technology. In the hot strip mill, according to rolling and quality required conditions are constrict, Roll material of hot rolling finishing stand is changing Hi-Cr Roll to High Speed Steel [HSS] Roll. The problem of HSS Roll of roll force and strip scale defects are increasing in hot strip mill, So we have tested HSS Roll in hot rolling simulator as rolling condition, rolling speed, draft, hot oil concentration. To reduce roll force and prevent scale defects. We get some merit rolling force, rolling torque, roll wear reduction, roll and strip surface roughness and hot rolling critical oil concentration 0.4%. Finally we are going to investigate the effect of hot rolling oil of on rolling with HSS Roll.