• 제목/요약/키워드: rolling force

검색결과 380건 처리시간 0.034초

열간 압연 공정의 신근사해법 (An Approximate Analysis of Host Strip Rolling-a New Approach)

  • 전만수;강윤호;황상무
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1155-1165
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    • 1990
  • 본 연구에서는 롤압력과 롤토크를 예측하는 새로운 방법이 제시된다. 이 방 법은 롤 간극에서의 자세한 변형도속도의 분포를 예측할 수 있으며, 특히 롤압력과 롤 토크의 계산에 필요한 유동응력 분포도 계산할 수 있다. 이 방법을 이용하여 압연조 건과 재료성질이 롤압력, 압하력, 롤토그 등에 미치는 영향을 조사하였다. 또한, 이 방법에 의해서 예측된 결과를 참고문헌과 포항제철의 공정 데이터로부터 발췌한 실험 데이터와 비교하였으며, 유한요소 해석결과와도 비교하였다.

보정신경망을 이용한 냉연 압하력 적중율 향상 (Improvement of roll force precalculation accuracy in cold mill using a corrective neural network)

  • 이종영;조형석;조성준;조용중;윤성철
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1083-1086
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    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. At cold rolling mill process, precalculation determines the mill settings before a strip actually enters the mill and is done by an outdated mathematical model. A corrective neural network model is proposed to improve the accuracy of the roll force prediction. Additional variables to be fed to the network include the chemical composition of the coil, its coiling temperature and the aggregated amount of processed strips of each roll. The network was trained using a standard backpropagation with 4,944 process data collected from no.1 cold rolling mill process from March 1995 through December 1995, then was tested on the unseen 1,586 data from Jan 1996 through April 1996. The combined model reduced the prediction error by 32.8% on average.

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An Approximate Model for Predicting Roll Force in Rod Rolling

  • Lee, Youngseog;Kim, Hong-Joon
    • Journal of Mechanical Science and Technology
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    • 제16권4호
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    • pp.501-511
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    • 2002
  • This paper presents a study of the effect of rolling temperature, roll gap (pass height), initial specimen size and steel grades of specimens on the roll force in round-oval-round pass sequence by applying approximate method and verifications through single stand pilot rod rolling tests. The results show that the predicted roll forces are in good agreement with the experimentally measured ones. The approximate model is independent of the change of roll gap, specimen size and temperature. Thus, the generality of the prediction methodology employed in the approximate model is proven. This study also demonstrates that Shida's constitutive equation employed in the approximate model needs to be corrected somehow to be applicable for the medium and high carbon steels in a lower temperature interval (700∼900$\^{C}$).

Sloped rolling-type bearings designed with linearly variable damping force

  • Wang, Shiang-Jung;Sung, Yi-Lin;Hong, Jia-Xiang
    • Earthquakes and Structures
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    • 제19권2호
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    • pp.129-144
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    • 2020
  • In this study, the idea of damping force linearly proportional to horizontal isolation displacement is implemented into sloped rolling-type bearings in order to meet different seismic performance goals. In addition to experimentally demonstrating its practical feasibility, the previously developed analytical model is further modified to be capable of accurately predicting its hysteretic behavior. The numerical predictions by using the modified analytical model present a good match of the shaking table test results. Afterward, several sloped rolling-type bearings designed with linearly variable damping force are numerically compared with a bearing designed with conventional constant damping force. The initial friction damping force adopted in the former is designed to be smaller than the constant one adopted in the latter. The numerical comparison results indicate that when the horizontal isolation displacement does not exceed the designed turning point (or practically when subjected to minor or frequent earthquakes that seldom have a great displacement demand for seismic isolation), the linearly variable damping force design can exhibit a better acceleration control performance than the constant damping force design. In addition, the former, in general, advantages the re-centering performance over the latter. However, the maximum horizontal displacement response of the linearly variable damping force design, in general, is larger than that of the constant damping force design. It is particularly true when undergoing a horizontal isolation displacement response smaller than the designed turning point and designing a smaller value of initial friction damping force.

Set-Up model for the silicon steel cold rolling mill

  • Kim, Sang-Kyun;Won, Sang-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.1323-1326
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    • 2003
  • In this paper, we propose set-up model of silicon steel cold rolling mill. Until now, the working of Silicon Steel is operated using the look-up table value of roll force which a field operator finds by making good use of his experience. Therefore, the standardization of data and an improvement of the quality on product are very difficult. So we establish neural model using field data of various kinds of coil at each pass.

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유한요소법에 기초한 박판에서의 압하력 및 압연동력 정밀 예측 On-Line모델 (II) 장력의 영향 (FE-based On-Line Model for the Prediction of Roll Force and Roll Power in Finishing Mill (II) Effect of Tension)

  • 곽우진;김영환;박해두;이중형;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.121-124
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    • 2001
  • On-line prediction model which calculate roll force, roll power and forward slip of continuous hot strip rolling was built based on the results of plane strait rigid-viscoplastic finite element process model. Using the integrated FE process model, a series of finite element simulation was conducted over the process variables, and the influence of various process conditions on non-dimensional parameters was inspected. The prediction accuracy of the proposed on-line model under front and back tension is examined through comparison with predictions from a finite element process model over the various process conditions. In addition, we examined the validity of the on-line prediction model through comparison with roll force of experiment in hot rolling.

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FINITE ELEMENT ANALYSIS OF A STEADY-STATE ROLLING TIRE TAKING THE EFFECT OF TREAD PATTERN INTO ACCOUNT

  • KIM K. W.
    • International Journal of Automotive Technology
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    • 제7권1호
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    • pp.101-107
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    • 2006
  • The force and moment simulation of a steady-state rolling tire taking the effect of tread pattern into account is described using a steady-state transport method with ABAQUS. Tread meshes can not fully consider a tread pattern because detailed tread meshes are not allowed in the steady-state transport method. Therefore, the tread elements are modeled to have orthotropic property instead of isotropic property. The force and moment simulation has been carried out for the cases of both isotropic and orthotropic properties of tread elements. Both cases of simulation results are then compared with the experimental results. It is verified that the orthotropic case is in a better agreement with the experimental result than the isotropic case. Angle effects of tread pattern have been studied by changing the orientation angle of orthotropic property of tread. It is shown that the groove angle in the tread shoulder region has a more effect on force and moment of a tire than that in the tread center region.

Influence of Rolling Friction in Linear Ball Guideways on Positioning Accuracy

  • Tanaka, Toshiharu;Ikeda, Kyohei;Otsuka, Jiro;Masuda, Ikuro;Oiwa, Takaaki
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권2호
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    • pp.85-89
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    • 2007
  • Linear ball guideways have been used recently in precision or ultra-precision positioning devices. However, when the inner balls begin to roll or the moving direction reverses, these guideways are subject to rolling friction or nonlinear spring behavior. An ultra-precision device with a linear motor, referred to as a 'tunnel actuator' (TA), has been constructed to measure these phenomena. The application of a TA is beneficial for two reasons: it mostly cancels the attractive magnetic force between the stator and mover (armature), and its magnetic flux leakage is very low. The influence of the nonlinear spring behavior in ball guideways was investigated in this study using the pure driving force from a TA. The equilibrium between the driving force from the TA and the nonlinear spring force provided great accuracy for a positioning stage using a linear ball guideway.