• 한국윤활학회:학술대회논문집
• /
• 한국윤활학회 1997년도 제25회 춘계학술대회
• /
• pp.74-79
• /
• 1997

Most of the results of recent research for the influence of indentation on rolling contact fatigue has been carried out with high strength material under the point contact. The plastic lug around the indent also has been known as a source of stress concentration. This study is undertaken to analyze the influence of indentation on rolling contact fatigue with low strength material under the line contact. The results in this study show that the plastic flow around indentation by rolling friction has a major influence, differed from the results of high strength material. And the change of residual stress and half-value breadth measured to the failure by X-ray diffraction can be identified to predict the rolling contact fatigue life of indented materials.

• Tribology and Lubricants
• /
• 제16권6호
• /
• pp.477-483
• /
• 2000

Rolling contact fatigue (RCF) tests were performed for two kinds of commercial silicon nitride balls using 4-Ball rolling contact fatigue life tester under EHL condition (Λ=8.9) and boundary lubrication condition (Λ=0.2). All the test balls were finished up to the dimensional accuracy of Grade 5 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 8.731 mm. RCF tests were then conducted under the initial theoretical maximum contact stress 6.63 GPa and the spindle speed 10,000 rpm. All the test balls were not failed until 3.75 $\times$ 107 contact cycles and wear tracks of test balls were not conspicuous under EHL condition (Λ= 8.9). In the operations of low lambda regime (Λ= 0.2), all the test balls were surface damaged and high rolling wear resistance was achievable in fully densified using MgO 1 wt% and HIPed balls. Rolling wear of silicon nitride balls under boundary lubrication condition depend mainly on grain size and intergranular phase content of silicon nitride balls.

• 열처리공학회지
• /
• 제7권4호
• /
• pp.262-269
• /
• 1994

This study has been carried out to evaluate effects of alloying elements and nitrocarburizing on rolling contact fatigue life. Manganese has a significant influence on the distribution of retained carbides and microstructural changes after rolling contact fatigue test. The effect of the manganese addition stabilized fine retained carbide particles during rolling contact fatigue life test, and so increased fatigue life markedly. High carbon chromium bearing steel with different matrixes were nitrocarbunzed by austenitic nitrocarburizing process at $850^{\circ}C$ for 4hrs. Rolling contact fatigue life of the nitrocarburized specimen was increased 2 times than full hardening treated.

• 대한기계학회논문집
• /
• 제19권1호
• /
• pp.292-300
• /
• 1995

According to the number of cold-rolled coils, the amount of roll wear and thermal expansion, and roll gap profile were calculated, by using the actual data from the finishing mill. Also, based on those data, the calculations of the deflection, the flattening, and the contact pressure of vwork rolls and backup rolls were made respectively. Specially, in the calculation of contact pressure, the numerical results were obtained not only during the normal rolling, but also during the abnormal rolling, by modeling mathematically the dynamic impact force which occurs when the head section of the strip is threading through rolls. With those results the growth of the fatigue region and the fatigue damage of rolls were predicted. Also the optimum roll-grinding depth was determined to maximize the roll life.

• 제어로봇시스템학회논문지
• /
• 제15권2호
• /
• pp.231-239
• /
• 2009

Traction and braking of trains are due to the rolling contact of the wheel on the rail, and the rolling contact is fundamental to an understanding of the behavior of the railroad system. The way in which the forces are transmitted in the rolling contact is complex and highly nonlinear. This paper describes a rolling contact theory, a creepage model between wheel and rail, and a dynamic model of the tilting train Hanvit-200. The validity of the model is verified through simulation study using Simulink.

• Tribology and Lubricants
• /
• 제13권2호
• /
• pp.39-45
• /
• 1997

The shot peening treatment were conducted for improving the strength of rolling contact fatigue of machine element like a gear. This paper was undertaken to analyze the influence of shot peening treatment for inner race of ball bearing on the rolling contact fatigue. Shot peening treatment were applied to the full hardened and the carbonitrided bearing. And the rolling contact fatigue life test and X-ray diffraction test were carried out. The results of this study showed that the fatigue life of ball bearing in the clean and the contaminated oil could be improved by shot peening treatment. This effect was found to be more pronounced to the full hardened bearing. These facts might be due to the generation of compressive residual stress and the strain hardening of surface layer by shot peening treatment. The failure of the shot peened bearing were presumed to initiate at surface.

• 대한기계학회논문집
• /
• 제11권6호
• /
• pp.935-944
• /
• 1987

본 연구에서는 금속 표면의 정밀가공법을 연구대상으로 하여 구상흑연주철시 편을 미량의 테이퍼로 연삭가공하고 NACHI 6000ZZ 볼 베어링을 로울러로 사용하여 로 울러 다듬질을 행함으로써 로울러 지름 변화에 따른 가압력이 표면조도에 미치는 영향 을 구명하는데 목적을 두었으며 아울러 로울링(rolling)회수에 따른 펴면조도, 경도 및 직경의 변화량을 실험적으로 구명하였다.

• 대한기계학회논문집
• /
• 제14권3호
• /
• pp.554-570
• /
• 1990

본 연구에서는 동적인 상태에서 구름접촉 거동을 좀더 명확히 하기 위해서 마 찰의 발생기구가 탄성이력손실에 기인한다는 이론을 기초로 압축 코일스프링을 이용한 감쇠자유진동시스템으로 구성된 실험장치에 의해서 구의 직경, 수직하중, 평면만의 표 면거칠기를 변화시켜 구름접촉면의 감쇠특성을 검토하고 이로부터 구름마찰력과 대수 감쇠율을 구한 다음 대수감쇠율과 진폭의 관계를 이용해서 실험에 의한 새로운 접촉폭 산출방법을 제시하고 Hertz이론에 의한 접촉폭과 마찰이론의 역학적 해석에 의한 접촉 폭과 비교, 분석해 보았다.

• 열처리공학회지
• /
• 제13권5호
• /
• pp.355-359
• /
• 2000

Ion beam assisted deposition system was used to deposit CNx coatings with various thickness on the substrates of high-frequency induction hardened steels. Rolling contact fatigue tests were performed using Polymet RCF-1 machine with a constant supply of lubricant. Rolling contact fatigue life was substantially different in the steels with various thickness of CNx coatings. The optimum thickness of CNx coating was found to be $8.9{\mu}m$, showing the longest fatigue life, mainly caused by higher resistance to initiation of cracks and protective overcoat remaining to the surface failure during rolling contact fatigue. Cracks were initiated in the substrates under the surface of wear track and propagated to the surface, which eventually resulted in the failure. The reduction of fatigue life observed in the specimen with elimination of CNx coating during rolling contact fatigue was explained by the substrates deformation.

• 한국정밀공학회지
• /
• 제6권3호
• /
• pp.68-77
• /
• 1989

The surface rolling for cylindrical surface of a grey cast iron was carried out using a lathe with a simple newly-designed tool system. A surface rolling tool used was steel ball whose diameter was 3/8 inch (9.525mm) The effects of rolling feeds and number of rolling on surface rolling were investigated. The contact pressure between ball and workpiece which was considered as Hertz's contact problem was examined and the track of motion of a ball on the cylindrical surface of a work- piece was measured according to the rolling feed. The results obtained were as follows; 1. The roughness of the machined surface which was originally 5.3 .approx. 28 umRz decreased to 1.2 .approx. 5 umRz according to rolling feeds and numbers of rolling. 2. The hardness increased from Hv 260 to Hv 290 .approx. 310 through 2 .approx. 4 rollings according to the roughness of machined surfaces. 3. The reduction of diameter was found to be proportional to the variations of roughness of previous machined surfaces. About 60% to 90% of reduction in diameter was made during the first rolling process. 4. An equation relating the reduction of diameter and the variation of surface roughness after surface rolling was presented using a geometric surface model. 5. An equation for the calculation of dynamic contact area between pressure ball and workpiece according to the rolling feed was presented.