• 폴리머
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• 제35권6호
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• pp.574-579
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• 2011

자동차 선도장 강판을 위한 핵심 응용기술로서 3-롤코팅 공정을 연구하였다. 본 연구를 위한 3-롤코팅은 저장조로부터 코팅액을 끌어 올리는 pick-up롤, 적절한 코팅 두께로 계량시키기 위한 계량롤, 강판에 직접 코팅시키기 위한 applicator 롤로 구성되어 있다. 전단담화의 유변물성을 갖는 고분자 도료의 코팅 유동 특성과 코팅 운전 영역을 pickup 롤과 계량롤 사이의 속도비와 간격 등의 공정조건과의 상관관계를 통해 고찰하였다. 안정한 코팅 영역에서, 간격이 크거나 속도비가 작을수록 코팅 두께는 증가하였다. 또한, ribbing과 cascade라는 불안정성은 각각 속도비가 낮고 높을 때 관찰되었다. 특히, 속도비가 낮을때, ribbing의 파장과 심각도가 증가함을 확인하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.323-324
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• 2006

This paper presents dynamics of register error on a compensator roll type converting machine. Though a register control is an important aspect of a converting machine, it has not been taken into account as a main subject. Lately, demands for high speed converting machines over 500mpm(m/min) are raising but domestic converting industries can not come up with the high speed machines because capacities fur designing of the converting machine is restricted lower than 300mpm. Moreover register control is the key to product flexible displays through roll-to-roll systems. In this paper, a compensator roll type register controller is analyzed using mathematical model of register error. A case study for reducing transient register errors is discussed.

• 한국정밀공학회지
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• 제10권4호
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• pp.128-134
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• 1993

Work roll wear in the cold rolling of mild steel strip is strongly affected by rolling materials, rolling conditions and lubrication. The tests were performed to find the effects of rolling materials under the same lubrication conditions. The obtained results are as follfws; 1) The decrease in surface roughness of work roll is more rapid in that case of continuously cast A1-killed steel strip than ingot cast steel strip. In rolling of continuously cast A1-killed steel strip, worn powder rich in A1$\_$2/O$\_$3/sticks to the work roll surface, and so it makes the mirror surface of work roll accelerate. 2) Amount of work roll wear is small in rolling of continuously cast A1-killed strip. 3) In rolling of continously cast A1-killed steel strip, it is necessary to put up the intial surface roughness of work roll in order to prevent work roll slip.

• Journal of Welding and Joining
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• 제18권3호
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• pp.51-59
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• 2000

Sink roll has been used in molten 55%Al-Zn alloy bath of continuous galvanizing line for sinking and stabilizing working steel strip in molten metal bath. In the process, the sink roll body inevitably build up dross compounds and pitting on the sink roll surface during 55%Al-Zn alloy coated strip production, and the life time of the sink roll is shorten by build up dross compounds and pitting. The present study examined the application of thermally sprayed ceramic coatings method on sink roll body for improving erosion resistance at molten 55% Al-Zn pool. In this experiment, the stainless steels such as STS 316L and STS 430F were used as the substrate materials. The CoNiCr and WE-Co powder were selected as bond coating materials. Moreover $Al_2O_3-ZrO_2-SiO_2 and ZrO_2-SiO_2$ powders selected as the top coating materials. Appearances of the specimens before and after dipping to molten 55%Al-Zn pool were compared and analyzed. As a result of this study, STS430F of substrate, WC-Co of bond spray coatings, $ZrO_2-SiO_2$ power of top spray coatings is the best quality in erosion resistance test at molten 55%Al-Zn pool

• 풍력에너지저널
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• 제9권4호
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• pp.9-15
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• 2018

In a previous study, a technique for measuring wind speed and direction by using a roll-rotating three-axis ultrasonic anemometer was proposed and verified by wind tunnel tests. In the tests, instead of a roll sensor, roll angle was trimmed to make no up flow in the transformed wind speeds. Verification was done in point of the residual error of the rotation effect treatment. In this study, roll angle was measured from the roll motor encoder and the transformed wind speed and direction on the test section axis were compared with the ones provided to the test section. As a result, up to yaw $20^{\circ}$ at a wind speed of 12 m/sec or over, the RMS error of wind speed was within the double of the ultrasonic anemometer error. But at yaw $30^{\circ}$, it was over the double of the ultrasonic anemometer error. Regardless of wind speed, at yaw $20^{\circ}$ and $30^{\circ}$, the direction error was within the double of the ultrasonic anemometer error. But at yaw $10^{\circ}$ or less, it was within the error of the ultrasonic anemometer itself. This is a very favorable characteristic to be used for wind turbine yaw control.

• 대한조선학회지
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• 제21권1호
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• pp.3-12
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• 1984

Up to now, it has been common to treat the maneuvering motion of a ship as a 3-degree-freedom motion i.e. surge, sway and yaw on the sea surface, for the simplicity and mathematical calculation, and it is quite acceptable in the practical point of view. Meanwhile, considering the maneuverability of a ship under the special conditions such as in irregular waves, in wind or at high speed with small GM value, it is required that roll effect must be considered in the equation of ship motion. In this paper the author tried to build up the 4-degree-freedom motion equation by adding roll. And then, applying the M.M.G.'s mathematical model and with captive model test results the roll-coupled hydrodynamic derivatives were found. With these the author could make some simulating program for turning and zig-zag steering. Through the computer simulations, the effect of roll to the ship maneuver became clear. The effect of the wind force to the maneuverability was also found. Followings are such items that was found. 1) When roll is coupled in the maneuvering motion, the directional stability becomes worse and the turning diameter becomes smaller as roll becomes smaller as roll becomes larger. 2) When maneuver a ship in the wind, the roll becomes severe and the directional stability becomes worse. 3) When a ship turns to the starboard side, the wind blowing from 90 degree direction to starboard causes the largest roll and the largest turning diameter, and the wind from other direction doesn't change the turning diameter. 4) When a ship is travelling with a constant speed with rudder amidship, if steady wind blows from one direction, the ship turns toward that wind. This phenomenon is observed in the actual seaways.

• 한국자기학회:학술대회 개요집
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• 한국자기학회 2002년도 동계연구발표회 논문개요집
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• pp.122-123
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• 2002

현재 제철소 냉연공장에서는 수지처리 강판을 생산하기 위하여 수지 coater를 사용하고 있다. 그런데 강판의 이면 피복 시, applicator roll에 대한 back-up roll의 균일 하중 부하로 수지의 균일한 피복이 실현되나, 전면을 피복할 때 하중 부하를 위한 별도의 tool이 없는 상태로 강판의 hunting에 대응 불가능한 현장 layout으로 되어 전면 수지부착량 편차가 크게 발생되었다. (중략)

• 생물환경조절학회지
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• 제6권3호
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• pp.133-142
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• 1997

본 연구는 권취식 창개폐기의 설계 및 개발에 필요한 자료를 제시하고자 수행되었다. 기존의 단순 이론모델식으로는 정확한 권취토크를 예측할 수 없기 전문에 모형시험과 현장시험을 통하여 새로운 권취식 창개폐장치의 소요토크 모델식을 개발하였다. 본 연구에서의 결과를 요약하면 다음과 같다. 1. 권취식 창개폐장치에 있어서 권취토크는 곡부 권취면의 경사각을 따라 증가하는 경향을 나타내고 있으며, 경사각이 90$^{\circ}$인 수직면에서 최대를 나타냈고 수편면에서 최소값을 나타냈다. 2. 온실의 길이에 따른 소요토크는 권취하중의 증가와 축파이프의 변형의 영향으로 지수함수적으로 늘어나는 경향을 나타냈다. 3. 권취식 창개폐장치의 소요토크 계산의 이론식은 T ＝ W.(r＋a).sin$\theta$＋W.Cr.cos$\theta$로 나타낼 수 있으며, 여기서 축파이프의 권취반경 r과 축변형보정계수 $\alpha$를 더한 (r＋$\alpha$)는 축파이프의 최대변형값인 $\delta$에 지수함수적으로 비례하는 경향이 나타났다. 4. 권취반경 r과 축변형보정계수 $\alpha$의 합인 (r＋$\alpha$)은 22.2mm 파이프에 0.1mm 비닐로 피복을 했을 때 (r＋$\alpha$)＝2.10338$\times$$10^{0.00779{\delta}}$ 로 구할 수 있으며, 25.4mm 파이프에서는 (r＋a)＝2.58063$\times$$10^{(0.00452{\delta})}$로 구할 수 있다. 5. 권취식 창개폐장치의 소요토크에서 천창 등 곡부의 개폐시 고려되어야 할 굴름저항 보정계수는 피복재의 상태에 따라 다소 다를 수 있으나 0.7~0.8 정도의 값을 적용시키면 될 것으로 판단되었다. 6. 실제 권취식 창개폐를 사용하는 온실에서 권취축 파이프의 허용 변형정도를 최대 40cm 이하로 하는 것이 타당할 것으로 판단되며, 이때의 예상소요토크는 110m 온실인 경우 25.4mm 파이프를 축파이프로 사용한 경우 344kg.cm이며, 22.2mm 파이프의 경우 287kg.cm 정도이므로 새롭게 개발된 차동링기어 유성치 차감속기도 적당할 것으로 판단된다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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• pp.1868-1873
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• 2011

In this paper, a theoretical formulation of a simplified wheel-set model for collision-induced derailments was evaluated by numerical simulations for the wheel-climb derailment and wheel-lift derailment types. The derailment types were classified into the wheel-climb derailment and the wheel-lift derailment according to the friction force direction of the wheel-flange. The wheel-climb derailment type was classified into Climb-up, Climb/Roll-over, and Roll-over-C, and wheel-lift derailment type was classified into Slip-up, Slip/Roll-over and Roll-over-L. To verify the theoretical equations derived for the wheel-climb derailment and the wheel-lift derailment, dynamic simulations using RecurDyn of Functionbay and Ls-Dyna of LSTC were performed and compared for some examples. The derailment predictions of the suggested theoretical formulation were in good agreement with those of the numerical simulations. The direction of the frictional force between the wheel-flange and the rail can be well predicted using the suggested derailment formulation at a initial derailment.

• 한국생산제조학회지
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• 제22권5호
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• pp.871-878
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• 2013

Roll-to-roll (R2R) hot embossing systems have been developed and are widely used in various industrial domains. These systems press and heat flexible films between a press roll and a back-up roll, as said films pass through the two rolls. In previous studies, a heating roll was used for heating. However, in this study, a hybrid roll for R2R hot embossing is conceptualized and developed. This R2R system can be used for generating fine patterns on large and continuous films. The hybrid roll of our system can cool and heat the films simultaneously, thus affording greater flexibility in process design. Thermal and structural analyses were performed for developing the hybrid roll. In addition, a hybrid roll was designed based on analytical results. Experiments were conducted for measuring the performance of the developed hybrid roll.