• 제목/요약/키워드: roll to roll

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Roll-to-roll 공정으로 제조한 나노섬유가 코팅된 대면적 PTFE 필터 특성 (Characteristics of Large-area PTFE Filter Coated with PTFE Nanofiber Fabricated by Roll-to-roll Equipment)

  • 안승환;이우진;김연상;심의진;엄현진
    • 공업화학
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    • 제33권6호
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    • pp.613-617
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    • 2022
  • 미세먼지 다량배출사업장의 미세먼지를 제거하는 백하우스의 백필터 여과체를 제작하기 위한 대면적 PTFE 나노섬유 제조 장치를 설계하여 제작하였다. 상용 PTFE 폼 필터의 미세먼지 여과효율을 높이기 위해 전기방사 공정과 열처리 공정을 이용하여 PTFE 나노섬유를 코팅하였다. PTFE 나노섬유를 대면적의 PTFE 폼 필터 표면에 연속적으로 코팅하기 위하여 roll-to-roll 공정용 장비와 제조 공정을 제안하였다. PTFE 나노섬유를 연속적으로 제작하기 위해 전기방사부와 열처리부를 roll-to-roll 공정에 맞게 장비를 최적화하여 설계하고 제작하였다. 본 장비를 이용하여 대면적 필터 여과체를 제조하고, 제조된 여과체의 표면 형태, 조성, 필터 특성을 확인하였다. 롤 형태의 대면적 여과체 전반에 걸쳐 PTFE 나노섬유가 균일하게 코팅되었고, 본 여과체는 280 ℃에서도 280 ℃에서도 PM2.5 기준 91.79%의 높은 집진효율과 1 m/min 기준 62 Pa의 우수한 압력 손실 특성을 보였다.

롤투롤 시스템에서 플렉시블 소재에 인가된 장력과 분사 높이가 액적 접촉각에 미치는 영향 (The Effect of Tension and Drop Height on Contact Angle of Droplet on Flexible Substrate in Roll-to-Roll Systems)

  • 김동국;이창우
    • 한국정밀공학회지
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    • 제34권3호
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    • pp.167-172
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    • 2017
  • This study proposes a method for identifying correlations between tension and drop height for sessile droplets in a roll-to-roll processing system. The effect of tension and drop height on the contact angle of a sessile droplet is presented. Design of experiment (DOE) methodology and statistical analysis are used to define a correlation between the process parameters. The contact angle is decreased while increasing tension and drop height. The influence of the tension is less significant on the contact angle compared with the effect of the drop height. However, tension should be considered as a major parameter because it is not easy to fix with roll eccentricity and compensating speed of the driven roll. The results of this study show that the effect of tension on the contact angle of a sessile droplet is more important than drop height because the drop height is fixed when the process systems are determined.

세기변조방사선치료에서 Pitch와 Roll 변화에 따른 선량전달 정확성 평가 (Evaluation of dose delivery accuracy due to variation in pitch and roll)

  • 정창영;배선명;이동형;민순기;강태영;백금문
    • 대한방사선치료학회지
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    • 제26권2호
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    • pp.239-245
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    • 2014
  • 목 적 : 세기변조방사선치료에서(Intensity modulated radiation therapy,IMRT) 6D robotic couch의 pitch 와 roll 변화에 따른 선량전달의 정확성을 평가하고자 한다. 대상 및 방법 : Trilogy(Varian Medical Systems, USA)와 6D robotic couch(ProturaTM 1.4, CIVCO, USA)를 사용하여 골반부위의 세기변조방사선치료를 진행한 14명의 환자를 대상으로 영상유도 시 발생한 pitch 와 roll 방향의 오차 값과 발생빈도를 분석하였다. 오차의 변화에 따른 선량전달 정확성의 차이를 평가하기 위해 pitch 와 roll의 변화가 $0^{\circ}$인 상태의 측정치를 기준으로 각각 $1.0^{\circ}$, $1.5^{\circ}$, $2.0^{\circ}$, $2.5^{\circ}$로 변화시킨 경우에 대하여 2차원 이온전리함 배열 검출기(I'mRT Matrixx, IBA Dosimetry,Germany)와 MultiCube Phantom(IBA Dosimetry, Germany)를 이용하여 측정 후 감마지수(3 mm, 3%)의 비교평가를 실시하였다. 실험에는 Dynamic Multi-Leaf Collimator의 sliding window기법을 사용한 3명의 자궁경부암 치료계획을 적용하였다. 결 과 : 대상 환자의 영상(3D/3D Match 78건, 2D/2D match 79건)을 분석한 결과 pitch 와 roll의 평균 오차값은 $0.9^{\circ}{\pm}0.7$, $0.5^{\circ}{\pm}0.6$, 최대 값은 $2.8^{\circ}$, $2.0^{\circ}$로 분석되었고, 최소값은 pitch 와 roll 모두 $0^{\circ}$으로 나타났다. 각각의 조건에서 측정된 선량전달에 대하여 감마지수를 이용하여 비교한 결과, pitch가 $1.0^{\circ}$, $1.5^{\circ}$, $2.0^{\circ}$, $2.5^{\circ}$일 때 gamma pass rate의 평균은 각각 97.75%, 96.65%, 94.38%, 90.91%, roll의 경우 $1.0^{\circ}$, $1.5^{\circ}$, $2.0^{\circ}$, $2.5^{\circ}$에서 평균 93.68%, 93.05%, 87.77%, 84.96%로 나타났고, pitch 와 roll을 동시에 변화시킨 경우 $1.0^{\circ}$, $1.5^{\circ}$, $2.0^{\circ}$에서 평균 94.90%, 92.37%, 87.88%의 결과 값을 얻었다. 결 론 : 대상 환자의 영상 유도 시 pitch 와 roll의 오차 발생률은 전체 치료 횟수에서 각각 82.20%, 72.20%로 분석되었고, 감마지수를 통해 오차 값이 커질수록 선량전달의 정확성이 낮아진다는 것을 확인할 수 있었다. 세기변조방사선치료 시 선량전달의 정확성을 높이기 위해서는 정확한 자세잡이와 더블어 적절한 영상유도를 통해서 pitch 와 roll 방향으로 발생할 수 있는 오차를 줄이도록 노력해야 할 것으로 사료된다.

전정기 기능 향상을 위한 회전과 구르기 훈련 프로그램의 개발 및 검증 (Development and Verification of Treatment Programs by Turn and Roll Types to Improve the Function of Vestibular System)

  • 박양선;강성호;임영태
    • 한국운동역학회지
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    • 제22권2호
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    • pp.209-217
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    • 2012
  • The purpose of this study was to develop a turn-type treatment program which applies the principle of spotting and a roll-type treatment program that induces off-vertical axis. 29 collegiate students volunteered for this study. 12-week treatment programs were applied to both 15 students for turn-type treatment group and 14 students for roll-type treatment group. As an analytic tool, eye camera was employed to verify the treatment programs for a stimulus upon a turn, recovery after a stimulus upon a turn, and nystagmus that affects a vestibular system. Two-way ANOVA with repeated measures was applied to see the significant differences between the treatment groups, and between the test periods. For Post-Hoc Test, paired t-test was used to within the group and independent t-test was used to between the groups. The results indicated that roll-type treatment training has maximized a stimulus on nystagmyus during the stimulus by a roll. Turn-type treatment training has maximized a stimulus on nystagmyus right after a stimulus by a roll and significantly decreased the intensity of nystagmyus during the recovery. Both turn and roll type treatments have reduced the recovery time which from nystagmyus to a normal status. Roll-type treatment has showed a much shorter recovery time for nystagmyus than the roll-type treatment has. Based on the results of treatment programs developed in this study, we expect the treatment programs can be applied to treat dizziness and to improve the function of vestibular system as a rehabilitation tool.

평판 스크린을 이용하는 롤투롤 연속 스크린 인쇄 시스템의 개발 (Development of Continuous Roll-to-Roll Screen Printing System Using a Flat Screen)

  • 김가을;전용호;이문구;홍민성;이택민;권신
    • 한국생산제조학회지
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    • 제25권3호
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    • pp.217-223
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    • 2016
  • In this research, a continuous roll-to-roll screen printing system was developed using a flat screen. It has a newly devised sliding mechanism of screen printing module, which can be controlled accurately in sync with a moving web, driven by a roll-to-roll tension control and web-guiding system. In addition, the real-time precision alignment module that consists of a vision camera and an $X-Y-{\theta}$ alignment stage was implemented. With this developed system, the feasibility of continuous printing with minimum pattern width below $60{\mu}m$ was verified, and an overlay of ${\pm}60{\mu}m$ between the laser-patterned reference mark and the printed mark on a 300-mm-wide film was achieved.

가역식 냉간압연기의 Shadow Mask재 압연기술 (Technology of Stip Rolling of Shadow Mask Steel Plate By Reversing Cold Rolling Mill)

  • 김광수;박성권;이중웅;김종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.403-411
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    • 1999
  • The steel plate for shadow mask is used in a Cathode-ray tube of TV monitor and is the strictest product in surface quality because hundreds thousand of holes are perforated in a plane of 25 ${\times}$25 inches. To mass-produce this product, a reversible cold rolling mill for silicon steel was used and the rolling technology and the activity for quality improvement are described in this work. Because the steel plate is a mild steel, which is very sensitive to strip-breakage even in a low tension, we reset the minimum tension values matching to the operating conditions. The roll mark due to the multi-segmented araangement of shape controlling roll was prevented by hardening the intermediate shape controlling roll and by changing the existing working-roll into a HSS (Hig Speed Steel) roll. The scratch caused by the speed difference between a idle roll and a strip was prevented by increasing the roll roughness. With these activities, the steel plate for shadow mask can be stable. The continuous improvement of quality is, however, required for the customer satisfaction both of domestic and overseas market.

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가변 롤 성형 공정시 길이방향 변형률에 근거한 제품 형상 설계 기술 개발 (Development of Profile Design Method Based on Longitudinal Strain for Flexible Roll Forming Process)

  • 주병돈;한상욱;신세계로;문영훈
    • 소성∙가공
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    • 제22권7호
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    • pp.401-406
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    • 2013
  • The use of roll-formed products increases every year due to its advantages, such as high production rates, reduced tooling cost and improved quality. However, till now, it is limited to part profiles with constant cross section. In recent years, the flexible roll forming process, which allows variable cross sections of profiles by adaptive roll stands, was developed. In this study, an attempt to optimize profile design for the flexible roll forming process was performed. An equation that predicts the longitudinal strain for part geometries with variable cross-sections was proposed. The relationship between geometrical parameters and the longitudinal strain was analyzed and investigations on the optimal profile design were performed. Experiments were conducted with a lab-scale roll forming machine to validate the proposed equation. The results show that the profile design method proposed in this study is feasible and parts with variable cross sections can be successfully fabricated with the flexible roll forming process.

7175Al 링롤단조재의 미세조직과 기계적 성질에 미치는 공정조건의 영향 (Effect of Process Conditions on the Microstructure and Mechanical Properties of 7175Al Ring Roll Forgings)

  • 이인기;강락경;이오연
    • 열처리공학회지
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    • 제17권1호
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    • pp.10-16
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    • 2004
  • The aim of this study is to investigate the process conditions on the microstructual changes and mechanical properties of large 7175 aluminum ring roll forgings. The billets range from 370 mm to 720 mm in diameter were homogenized and ring roll forged after direct chill casting. The tensile properties of ring roll forged specimen manufactured with ${\Phi}370mm$ billets were superior to those of ${\Phi}720mm$ billets under $T_6$ condition. Also, these properties showed better than those of military specification under $T_{74}$ treatment. The impact value of ring roll forged specimen under $T_{74}$ treatment increased up to 20% than that of $T_6$ condition. The fracture toughness of ring roll forged specimen manufactured with ${\Phi}370mm$ cast billet showed nearly same level of ${\Phi}720mm$ billet which was processed using MF or Cog free forging followed by ring roll forging.

Characteristics of IZO/Ag/IZO Multilayer Electrode Grown by Roll-to-roll Sputtering for Touch Screen Panel

  • Cho, Chung-Ki;Bae, Jin-Ho;Kim, Han-Ki
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제41회 하계 정기 학술대회 초록집
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    • pp.125-125
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    • 2011
  • In this study, we investigated the electrical, optical, structural, and surface properties of indium zinc oxide (IZO)/Ag/IZO multilayer electrode grown by specially designed roll-to-roll sputtering system using the flexible substrate. By the continuous roll-to-roll sputtering of the bottom IZO, Ag, and top IZO layers at room temperature, they were able to fabricate a high quality IZO/Ag/IZO multilayer electrode. At optimized conditions, the bottom IZO layer (40 nm) was deposited on a flexible substrate. After deposition of the Bottom IZO layer, Ag layer was deposited onto the bottom IZO film as a function of DC power (200~500 W). Subsequently, the top IZO layer was deposited onto the Ag layer at identical deposition conditions to the bottom IZO layer (40 nm). We investigated the characteristics of IZO/Ag/IZO multilayer electrode as a function of Ag thickness. It was found that the electrical and optical properties of IZO/Ag/IZO multilayer electrode was mainly affected thickness of the Ag layer at optimized condition. In case of IZO/Ag/IZO multilayer electrode with the Ag power (350W), it exhibited a low sheet resistance of 7.1 ohm/square and a high transparency of 86.4%. Furthermore, we fabricated the touch screen panel using the IZO/Ag/IZO multilayer electrode, which demonstrate the possibility of the IZO/Ag/IZO multilayer electrode grown by roll-to-roll sputtering system as a transparent conducting layer in the touch screen panel.

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마이크로 박판 미세 패턴 성형공정의 성형성에 대한 해석적 연구 (An Analysis of Formability of Micro Pattern Forming on the Thin Sheet Metal)

  • 차성훈;신명수;김종호;이혜진;김종봉
    • Elastomers and Composites
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    • 제44권4호
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    • pp.384-390
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    • 2009
  • 롤-롤(Roll to roll) 성형은 공정이 비교적 간단하고 생산 효율이 높은 중요한 금속 성형 공정이다. 이러한 이유로 롤-롤 성형 공정은 최근에 솔라셀 집전판, 디스플레이 격벽구조, 그리고 회로기판 성형 등 넓은 범위에서의 활용이 검토되고 있다. 본 연구에서는 솔라셀 집전판에 수십만 개의 홈을 성형하는 공정에 대해 유한요소해석을 수행하였다. 수백만 개 홈에 대한 성형을 해석하는 것은 컴퓨터 용량과 시간의 문제로 불가능하기 때문에 공정 설계를 가능하게 하는 최소의 문제 영역을 해석 결과를 바탕으로 설정하였다. 그리고, 홈의 형상과 온도에 따른 해석을 수행하여 그 결과를 분석함으로서 공정 설계의 방향성을 제시하였다.