DOI QR코드

DOI QR Code

Development of Continuous Roll-to-Roll Screen Printing System Using a Flat Screen

평판 스크린을 이용하는 롤투롤 연속 스크린 인쇄 시스템의 개발

  • Kim, Ga Eul (Department of Printed Electronics, Korea Institute of Machinery and Materials) ;
  • Jeon, Yong Ho (Department of Mechanical Engineering, Ajou University) ;
  • Lee, Moon Gu (Department of Mechanical Engineering, Ajou University) ;
  • Hong, Min Sung (Department of Mechanical Engineering, Ajou University) ;
  • Lee, Taik Min (Department of Printed Electronics, Korea Institute of Machinery and Materials) ;
  • Kwon, Sin (Department of Printed Electronics, Korea Institute of Machinery and Materials)
  • Received : 2016.04.15
  • Accepted : 2016.05.27
  • Published : 2016.06.15

Abstract

In this research, a continuous roll-to-roll screen printing system was developed using a flat screen. It has a newly devised sliding mechanism of screen printing module, which can be controlled accurately in sync with a moving web, driven by a roll-to-roll tension control and web-guiding system. In addition, the real-time precision alignment module that consists of a vision camera and an $X-Y-{\theta}$ alignment stage was implemented. With this developed system, the feasibility of continuous printing with minimum pattern width below $60{\mu}m$ was verified, and an overlay of ${\pm}60{\mu}m$ between the laser-patterned reference mark and the printed mark on a 300-mm-wide film was achieved.

Keywords

References

  1. Scardera, G., Inns, D., Wang, G., Dugan, S., Dee, J., Dang, T., Bendimerad, K., Lemmi, F., Antoniadis, H., 2015, All-screen-printed Dopant Paste Interdigitated Back Contact Solar Cell, Energy Procedia, 77: 271-278. https://doi.org/10.1016/j.egypro.2015.07.038
  2. Chen, Y., Yang, Y., Zhang, X., Xu, G., Marmon, J. K., Li, Z., Feng, Z., Verlinden, P. J., Shen, H., 2015, Forming Aluminum Electrodes by Screen Printing and Electron-beam Evaporation for High Performance Interdigitated Back Contact Solar Cells, Solar Energy Materials & Solar Cells, 143 205-211. https://doi.org/10.1016/j.solmat.2015.06.057
  3. Kim, Y., Lee, B., Yang, S., Byun, I., Jeong, I., Cho, S. M., 2012, Use of Copper Ink for Fabricating Conductive Electrodes and RFID Antenna Tags by Screen Printing, Current Applied Physics, 12:2 473-478. https://doi.org/10.1016/j.cap.2011.08.003
  4. Virkki, J., Bjorninen, T., Kellomaki, T., Merilampi, S., Shafiq, I., Ukkonen, L., Sydanheimo, L., Chan, Y. C., 2014, Reliability of Washable Wearable Screen Printed UHF RFID Tags, Microelectronics Reliability, 54:4 840-846. https://doi.org/10.1016/j.microrel.2013.12.011
  5. Choi, E. K., Park, J., Kim, B. S., Lee, D., 2015, Fabrication of Electrodes and Near-field Communication Tags based on Screen Printing of Silver Seed Patterns and Copper Electroless Plating, Int. J. of Prec. Eng. Manuf., 16:10 2199-2204. https://doi.org/10.1007/s12541-015-0283-y
  6. Yoon, S. H., Park, H. H., 2015, Fabrication of All Printed NFC Tags using a Screen Printing Technique, KSMTE Annual Autumn Conference, 47.
  7. Lu, W., Jing G., Bian, X., Yu, H., Cui, T., 2016, A Quartz-based Micro Catalytic Methane Sensor by High Resolution Screen Printing, J. Micromech. Microeng., 26 025021. https://doi.org/10.1088/0960-1317/26/2/025021
  8. Lee, Y., Cheon, S. U., Kwag, D. G., Park, J. H., Lee, N. K., Kim, J. B., Lee, H. J., 2013, Experimental Study for Improving the Yield Rate in Solder Paste Screen Printing Process, KSMTE Annual Spring Conference, 49.
  9. Zichner, R., Baumann, R. R., 2013, Roll-to-Roll Screen Printed Radio Frequency Identification Transponder Antennas for Vehicle Tracking Systems, Japanese J. of Appl. Phys., 52:5 05DC24. https://doi.org/10.7567/JJAP.52.05DC24
  10. Keranen, K., Korhonen, P., Rekila, J., Tapaninen, O., Happonen, T., Makkonen, P., Ronka, K., 2015, Roll-to-Roll Printed and Assembled Large Area LED Lighting Element, Int. J. Adv. Manuf. Technol., 81:1/4 529-536. https://doi.org/10.1007/s00170-015-7244-6
  11. Hosel, M., Sondergaard, R. R., Angmo, D., Krebs, F. C., 2013, Comparison of Fast Roll-to-Roll Flexographic, Inkjet, Flatbed, and Rotary Screen Printing of Metal Back Electrodes for Polymer Solar Cells, Adv. Eng. Mat., 15:10 995-1001. https://doi.org/10.1002/adem.201300011

Cited by

  1. Volatile content and VOCs emitted from inks used in the printing industry vol.19, pp.2, 2016, https://doi.org/10.15250/joie.2020.19.2.166
  2. Characteristics of VOCs and carbonyl compounds concentration in indoor air of small scale printing facilities vol.19, pp.3, 2020, https://doi.org/10.15250/joie.2020.19.3.278