• 제목/요약/키워드: rod type mold

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FCP 생산을 위한 Rod Type Mold 개선연구 (Improvement of Rod Type Mold in the Production of Freeform Concrete Panel)

  • 팔리케 슈레더;이동훈;임지영;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 추계 학술논문 발표대회
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    • pp.181-182
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    • 2015
  • The production technologies of free-form concrete panels are emerging to satisfy the need of modern complex shaped in architectural design. This study aims for introducing and improvising the innovative technique called Rod type mold that overcomes the difficulties in some extent by enabling the mold to be used many times, making the shape of the mold adjustable in a flexible way and describing its production process to provide the alternative solution for the construction of free-form mold with considering the features including reusability and optimization cost across its production process. In this study, the freeform concrete panel shape was designed and experiment was done using computerized numeric control machine and rod type mold. The problems appeared on achieving desired shape while operating on rod type mold. The process of identifying all the root causes and contributing causes that may have generated an undesirable condition were done. Consequently, the conical or semicircular shaped was proposed for the end of Numerical control rod and replaced it with the existing flat shaped end to avoid the detachable problem and to improve rod type mold performance.

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Rod Type Mold를 이용한 비정형 콘크리트 부재 생산기술 (Manufacturing Technology of Freeform Concrete Segments using Rod Type Mold)

  • 김경주;이동훈;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 춘계 학술논문 발표대회
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    • pp.64-65
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    • 2014
  • Recently freeform buildings which are free from simple shape are implemented depending on improvement of construction method. However, freeform buildings are spent more time and cost to materialize than typical form. Because molds for production of freeform shape cannot be reused. For these reasons, low productivity, delay of construction schedule and budget overflow are occurred. Thus, technology of molds need to be developed for manufacturing of freeform concrete segments. The objective of this study is manufacturing of freeform concrete segments using rod type mold. This technology can implement not only application to various shape but also mass production. Thus, problems of construction period, productivity and cost can be solved. After this study, productivity analysis should be continued through the field application.

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Rod-type 종자결정성장법을 이용한 (Sm/Y)-Ba-Cu-O계 초전도체의 미세구조 및 초전도특성 (Microstructure and Superconducting Properties of (Sm/Y)-Ba-Cu-O Superconductor by Rod-type Seed Melt Growth)

  • 김소정
    • 한국전기전자재료학회논문지
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    • 제16권4호
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    • pp.336-342
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    • 2003
  • (Sm/Y)$_{1.8}$B $a_{2.4}$C $u_{3.4}$$O_{7-x}$ [(Sm/Y)1.8] high $T_{c}$ superconductors were directionally grown by Rod-type Seed Melt Growth(RSMG) process in air atmosphere. The sintered polycrystalline N $d_{1.8}$B $a_{2.4}$C $u_{3.4}$$O_{7-x}$(Nd1.8) of rod-type seed crystal grown by extrusion mold process were used for achieving the ab-plane alignment haying large grains perpendicular to the center of (Sm/Y)1.8 samples. The observations using TEM micrographs of the melt-textured (Sm/Y)1.8 samples revealed that the nonsuperconducting (Sm/Y)211 inclusions are uniformly distributed in the superconducting (Sm/Y)123 matrix. The microstructure and superconducting properties were investigated by XRD, TEM and SQUID magnetometer. The RSMG (Sm/Y)1.8 samples showed an onset $T_{c}$ $\geq$ 90 K and sharp superconducting transition.nsition.ion.nsition.

Al-Si-Mg-Cu 합금계의 열간 균열 특성 평가방법에 관한 연구 (Evaluation of Hot Tear Susceptibility of Al-Si-Mg-Cu Alloy System)

  • 손광석;박태은;김진수;강성민;김동규
    • 대한금속재료학회지
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    • 제48권5호
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    • pp.436-444
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    • 2010
  • The hot tear susceptibility of Al alloys was investigated by using a constrained-rod mold designed to quantify 8 types of tear tendency. The severity of the crack was scored by 5 grades on a scale of 0 to 4, with 0 being "no crack formed" and 4 being "complete separation by crack". The Hot Tear Susceptibility index (HTS) which consists of crack type scores and position scores, was proposed to compare the hot tear tendency of Al alloys. A356.0 cast alloy and AA6061 wrought Al alloy showed an HTS value of 27.5 and 53 respectively. The effects of Si, Cu, and Mg content on hot tear tendency were also investigated with a constrained-rod mold. The variation of HTS values with alloying elements represents similar behavior in the variation of the solidification range in a pseudo binary phase diagram.

ESTABLISHMENT OF SAFETY GUIDELINES FOR ELDERLY CONSTRUCTION WORKERS

  • Lee, Jeong-Cheol;Lee, Chan-Sik
    • 국제학술발표논문집
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    • The 3th International Conference on Construction Engineering and Project Management
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    • pp.1237-1241
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    • 2009
  • With the average life expectancy increasing thanks to better standards of living and medical technology, the number of elderly construction workers in construction sites rises every year to surpass the 450 thousand people in the construction industry (24.7% of all employees in the construction industry). Similarly, the percentage of fatal accidents involving elderly workers has stood at 41~46 percent for the past five years; note that this is significantly higher than the other age groups, making safety measures for dealing with this issue a matter of urgency. This study sought to propose appropriate safety guidelines for elderly construction workers aged 50 years and over by examining the changes in their physical and psychological functions and through the subsequent analysis of the current status and causes of fatal accidents involving them. The guidelines targeted ferroconcrete construction where accidents occur quite often; construction was classified into mold construction, reinforcing rod construction, and concrete construction. Mold construction was further classified into preparation, carry-in, processing, assembly, and disassembly, and reinforcing rod construction, into preparation/transport and processing/assembly. Safety guidelines for each process were presented by dividing them into three aspects considering the changes in the physical and psychological functions according to their ages and type of accident causes: work environment improvement, machinery and equipment improvement, and work method improvement.

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구리봉의 연속주조금형에 사용된 아세틸렌 화염 도형의 최적화 (Optimization of Mold Coating Condition with Acetylene Soot in Continuous Casting of Copper Rod)

  • 김재욱;김영태;오규환;나형용
    • 한국주조공학회지
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    • 제16권2호
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    • pp.158-164
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    • 1996
  • In copper continuous casting, the soot, which is the incomplete pyrolitic product of acetylene, has been used as a mold coat. In this work, under constant acetylene pressure, the characteristics of soot and the optimum condition of sooting were investigated with different acetylene and oxygen flow rate. The soot particles deposited on the mold surface had mainly spherical shape and their sizes were about 20nm. After reaction with melt, their shapes were changed into polygonal type due to the graphitization. With increasing oxygen flow rate up to $0.6{\ell}/min$, the amount of residues of soot after heat treatment were kept nearly constant. But the amount of residues increased rapidly with further increasing oxygen flow rate. Degree of graphitization was maximum at $0.4{\ell}/min$ and $5{\ell}/min$ of oxygen and acetylene flow rate, respectively.

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Mo가 고크롬주철의 조직 및 경도에 미치는 영향 (Effects of Mo on the Microstructure and Hardness in High Chromium Cast Irons)

  • 류성곤
    • 한국주조공학회지
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    • 제16권2호
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    • pp.141-148
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    • 1996
  • In high chromium cast iron, the control of matrix microstructure as well as carbide structure is important to the performance as a wear resistant material. In this study, 3.0% C-24.0% Cr white cast irons with various molybdenum contents(residual, 1.0%, 3.0% and 5.0%) were solidified conventionally and unidirectionally for studying their effects on the microstructure and hardness. In the conventional casting, two sets of castings were poured from each melt. One set of the castings consisted of cylindrical bars of 10 and 20mm by 155mm long. The second set of the castings was a cylindrical bar of 30mm by 200mm long. On the other hand, a pep-set mold set on the Cu plate was employed to make the solidification unidirectionally. X-ray diffraction method was used to observe retained austenite and carbides in the high chromium cast iron. The morphology of eutectic $M_7C_3$ carbides changed from needle-like type to nodular type with the increase of Mo content. And, the presence of $M_2C$ carbides was identified in the sample where Mo was added over 3.0 %. Primary and eutectic carbides appeared as rod type and corngrain type, respectively in the unidirectionally solidified samples which were cut to parallel to the solidification direction. In the EDX analysis, Cr concentration was higher in the primary and eutectic $M_7C_3$ carbides, Mo in the $M_2C$ carbides, and Fe in the matrix.

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신라 5~6세기 무덤 출토 팔찌에 대한 연구 -물리적·형태적 특성 및 착장 양상을 중심으로 (A Study of the Bracelets Excavated from Fifth-and Sixth-century Silla Kingdom Tombs: Physical Characteristics and Wearing Practices)

  • 윤상덕
    • 박물관과 연구
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    • 제1권
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    • pp.174-197
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    • 2024
  • 피장자의 성별 및 위계 연구에 신라 마립간기 무덤 출토 귀금속제 장신구는 주요 연구대상이다. 그럼에도 팔찌(釧)는 소홀히 다루어졌는데, 최근 하대룡이 팔찌를 통해 성별을 추정한 연구를 발표하여 주목받았다. 이에 신라 팔찌의 기본 요소에 대한 관찰과 정리가 필요해졌고 이 글에서 물리적인 성격부터 외관과 변천, 착장 양상을 검토하였다. 대상 팔찌는 총 176점으로 은제, 금제가 대부분이며, 동, 유리 등이 확인되었다. 제작방법은 대부분 일회용 토범(土范)을 사용해서 주조로 만들었으며, 특히 각목문이나 돌기문도 새긴 것이 아니라 주조임을 알 수 있었다. 유리 팔찌와 용문양 팔찌는 둥근 형태의 거푸집을 사용하고, 판금제작을 제외한 나머지 팔찌는 '一자'형 거푸집으로 주조하여 둥글게 구부린 것으로 보았다. 이렇게 구부린 뒤에 양 끝을 접합해서 땜한 경우(폐쇄형)와 접합하지 않고 열린 형태로 둔 경우(개방형)로 나눌 수 있다. 변천은 이한상의 연구와 같이 황남대총 북분에서 출토된 문양 없는 둥근 봉의 형태에 각목문이 부가되고, 6세기가 되면 돌기형이 유행하는 방향을 확인하였는데, 초기형태는 원삼국시대의 가는 봉형 팔찌에서 이어진 것으로 추정하였다. 팔찌는 착장 뒤에 쉽게 빠지지 않도록 손목에 맞춰서 제작해야 하며, 이를 위해 개방형의 디자인이 사용될 수 밖에 없다. 또 금, 은과 동의 연성을 고려하면 늘림이나 변형은 가능하다고 보았다. 결국 팔찌가 남성의 손에 들어가기에 작더라도 개방형은 착장할 수 있으며, 폐쇄형도 타원형으로 변형하면 남성도 착장이 불가능하지 않다고 판단하였다. 즉, 변형 가능 정도에 따라 개방형인 A유형에서 유리팔찌와 같이 변형이 거의 불가능한 D유형까지 나누었을 때, 개방형인 A유형이 세환이식 착장자에게 더 많이 확인되며, 변형이 어려운 C, D 유형은 세환이식 착장자에게는 보이지 않고 태환이식 착장자에게서만 발견되는 점을 확인하였다. 따라서 팔찌는 남성도 착장할 수 있었으며, 세환이식과 태환이식 및 대도 착장을 기준으로 남녀를 구별하는 기존의 연구는 여전히 유효하다고 생각한다

A Production-Installation Simulation Model of Free-Form Concrete Panels

  • Lim, Jeeyoung;Lee, Donghoon;Na, Youngju;Lim, Chaeyeon;Kim, Sunkuk
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.401-404
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    • 2015
  • Demand on free-form buildings is gradually increasing, yet owing to the difficulty of production-installation work, several problems occur in the construction phase upon construction of a building, including the increased cost and construction duration, and reduced constructibility. To solve these problems, a techonology to produce FCP using a CNC(Computerized Numeric Control) machine is developed. The technology is that the information of designed free-form buildings to the CNC machine is transferred, and the transferred information is used for RTM(Rod-Type Mold, the mold shaped by back-up rods) and PCM(Phase Change Material) shaping, and the shaped RTM and PCM have the role of molds to produce FCP. Construction duration and project cost are limited in building sites, so the efficiency of processes like production-installation of FCP for application of the technology is significant. Since it is almost impossible to change the production-installation process at the construction phase when they are established, process should be deliberately decided. Therefore, the purpose of the study is to propose a production-installation simulation model of free-form concrete panels, in aspect of PCM. This paper is establishing the process for production-installation of FCP, estimating time required by each construction type and proposing a time simulation model that changes according to various constraints based on the analyses. With the time simulation model, it will be possible to build a cost model and to review the optimal construction duration and project cost.

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