• 제목/요약/키워드: rig system

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Design of a Torque Application Device in Test Rig for a Wind Turbine Gearbox (풍력발전기용 증속기 시험 장비의 토크 인가 장치 설계)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Nam, Yong-Yun;Oh, Joo-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.507-515
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    • 2015
  • This study was conducted to develop and verify a torque application device for use in a mechanical power-circulation test rig for 5.5 MW wind turbine gearboxes. The design and analysis of the torque application device was conducted. In addition, the torsional stiffness of the test rig was calculated using the rotational angle measurements for each of the components. The calculated stiffness of the test rig was $231.13kN{\cdot}m/rad$ for a clockwise torque application. The rated torque can be applied when the stiffness of the gearbox is greater than $1,064,400kN{\cdot}m/rad$ for a clockwise torque application. Because of the limited rotational angle of the test rig, the potential application of the rated torque is determined according to the torsional stiffness of the test gearbox.

A study on design and control of hydraulic test rig for performance evaluation of active suspension system (능동 현가시스템의 성능평가를 위한 유압식 시험기의 설계 및 제어에 관한 연구)

  • 손영준;이광희;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1445-1449
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    • 1996
  • To evaluate of active suspension, it is necessary for special equipment - so called Test Rig which can perfectly realize the road condition and the impact from the road. And most of the test rig systems controlling force accurately and rapidly consist of electro-hydraulic servo mechanism, and they need robust controller which can endure outer road change. But in the case of PID controller, we should choose its best gains by trial and error method, and once its gains are fixed, they cannot get changed, so we should reset PID controller gains respectively when the road is changed. Therefore based on the load pressure feedback compensation method, our aim at constructing electro-hydraulic test rig is not affected by various road disturbance.

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Development of the Roller Rig for 1/5 Scaled Half Railway Vehicle to perform Running Stability Test (철도차량 주행안정성 시험용 축소형 반차체 주행시험기 개발)

  • Shin, Yu-Jeong;You, Won-Hee;Hur, Hyun-Moo;Park, Joon-Hyuk
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.543-550
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    • 2011
  • The development of railway vehicles such as new mechanism of railway vehicle or design parameters of suspension have been used the application of scaled roller rig to the study of railway vehicle dynamics. In this paper, the critical speed was compared between full scale and 1:5 scale of numerical model. And to verify the simulation results, the critical speed was confirmed using the 1:5 scaled roller rig. According to the results, we expect that the developed roller rig will be used in the study for the dynamic characteristics of railway vehicle.

A Study on the Soft Ground Subsidence beneath the Jack-up Rig Working for Offshore Wind Turbine Installation (해상풍력발전 설치를 위한 jack-up rig 작업 시 연약지반에 발생하는 지반침하에 관한 연구)

  • Lee, Eui-Chang;Jang, Won-Yil;Shin, Sung-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1136-1142
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    • 2012
  • With concern for new renewable energy sources rising, the offshore wind turbine energy market is growing. In order to install offshore wind turbines safely in a harsh environment, jack-up rigs need to be used. Recently, a WTIV(Wind Turbine Installation Vessel), which has a self-propelling system, was developed to replace traditional jack-up rigs. Since the jack-up rig works at 60 meters of depth in offshore and the seafloor is composed mostly of soft clay and sand, it is necessary to conduct a stability examination for ground subsidence before using it. This study conducts an improved numerical analysis of the effect of jack-up rig loading on the soft ground by using FLAC3D considering consolidation theory. This includes analyzing the amount of subsidence when applying different cases of surchargings. It can be concluded that the mid-loading method has an advantage as regards clay layers and the pre-loading method has an advantage as regards sand layers.

Rig Tester Development for the Performance Validation of a Piston Oil Cooling Gallery (피스톤 오일 냉각 유로의 성능 검증을 위한 리그 시험기 개발)

  • Chun, Sang-Myung;Lee, Jeong-Keun;Joo, Dae-Heon;Ryu, Kwan-Ho;Ha, Dae-Hong
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.387-398
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    • 2009
  • The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

Development of the Avionics System Development Rig (항공전자시스템 개발치구 개발)

  • Park, Deok-Bae;Hwang, Sang-Hyun;Lee, Sung-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.7
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    • pp.106-113
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    • 2005
  • ASDR(Avionic System Development Rig) is used as a development tool during the design and development of the ASC/OFP and then can be used as a maintenance tool after developing them for a military aircraft. This paper describes the overall structure and the important features of KO-1 ASDR, especially about the dynamic simultion of inertial and air data sensors.

The Operation and Vibration Characteristics of Tail-fan Performance Test System (테일홴 성능시험장치의 운용과 진동특성)

  • Song, Keun-Woong;Kim, Jun-Ho;Kang, Hee-Jung;Rhee, Wook;Sim, Joung-Wook
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.421-428
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    • 2005
  • This paper described operation and vibration characteristics of a 'tail-fan' anti-torque performance test system. KARI (Korea Aerospace Research Institute) developed a 'tail-fan' anti-torque system of a helicopter and a performance test-rig to test the performance of the tail-fan. The performance test-rig consists of driving, supporting and rotating parts. In the process of the performance test, firstly, operation test of the test-rig were carried out to verify design specifications. Secondly, natural frequencies of fan blade and test-rig were measured respectively. Lastly, to find the operation rotating speed for the performance test, vibration test were carried out using accelerometers on tail gear box. The performance test conditions of the tail-fan to avoid a resonance were found from the fan-plot and vibration test results. The tail-fan performance tests were well done safely.

Design and Control of Clutch-by-wire System for Automated Manual Transmissions

  • Hwang, Sung-Ho;Kim, Hyun-Soo;Moon, Sang-Eun;Han, Kwan-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.372-376
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    • 2004
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. In this paper, an electro-mechanical actuator for clutch-by-wire (CBW) system is implemented as the first stage for the development of automated manual transmissions. The prototype of CBW actuator is designed systematically, which is composed of the electric motor, worm & worm wheel and crank mechanism. And the test rig is developed to perform the basic function test for the automatic clutch actuation. The developed prototype is validated by the experimental results on the test rig.

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In -Cylinder Flow Characteristics Varying Intake Valve Lift (밸브 리프트 변화에 따른 실린더 내 흡입 공기의 유동 특성)

  • 윤정의
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.82-88
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    • 1999
  • The object of this study is to find new evaluation index for in-cylinder flow chracteristics istead of current swirl, tumble coefficient using steady flow test rig on intake port system. To this end, port flow system. To this end, port flow rig test was conducted on DOHC head varying intake valve lift respectively. Finally combination angular coefficient and inclination angle were introduced as new evaluation index for in-cylinder angularflow characteristics instead of swirl and tumble coefficient.

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