• Journal of Mechanical Science and Technology
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• v.17 no.12
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• pp.1949-1960
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• 2003

This paper presents vibration and noise control of flexible structures using squeeze mode electro-rheological mounts. After verifying that the damping force of the ER mount can be controlled by the intensity of the electric fild, two different types of ER squeeze mounts have been devised. Firstly, a small size ER mount to support 3 kg is manufactured and applied to the frame structure to control the vibration. An optimal controller which consists of the velocity and the transmitted force feedback signals is designed and implemented to attenuate both the vibration and the transmitted forces. Secondly, a large size of ER mount to support 200 kg is devised and applied to the shell structure to reduce the radiated noise. Dynamic modeling and controller design are undertaken in order to evaluate noise control performance as well as isolation performance of the transmitted force. The radiated noise from the cylindrical shell is calculated by SYSNOISE using forces which are transmitted to the cylindrical shell through two-stage mounting system.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.251-256
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• 2000

This paper presents dynamic modeling and controller design of a tracked vehicle installed with the double-rod type ERSU(electro-rheological suspension unit). A 16 DOF(degree-of-freedom) model for the tracked vehicle is established by Lagrangian method. After showing the spring and damping characteristics of the proposed ERSU, equivalent 2 DOF 1/12 tracked vehicle model is then formulated by regarding the spring and viscous damping coefficients under the static state as constant values. A robust LSDP(loop-shaping design procedure) $H_{\infty}$ controller compensating spring and damping parameter variations is then designed in order to suppress unwanted vibration of the vehicle. The control responses such as vertical and pitch acceleration are presented in time domain.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1338-1343
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• 2000

This paper deals with an application of Magneto-Rheological (MR) fluid to a small size mount for precision equipment of automobiles. MR fluid is known as a class of functional fluids with controllable apparent viscosity of fluid by the applied magnetic field strength. A typical MR fluid is a suspension where pure iron particles of $1{\sim}20mm$ in diameter are dispersed in a liquid such as mineral oil or silicone oil, at the concentration of $20{\sim}40$ vol%. Electro magnetic coil is installed at the bottom of a variable-damping mount filled with MR fluid, and its performance was investigated experimentally. Furthermore, the properties of the MR Mount on experimental Study were explained analytically by mechanical model of the MR mount.

• Journal of Powder Materials
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• v.9 no.4
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• pp.245-250
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• 2002

In this paper we presented numerical method for the simulation of powder injection molding filling process, which is one of the key processes in powder injection molding. Rheological properties of powder binder mixture such as slip phenomena and yield stress were introduced into the numerical analysis model of powder injection molding filling simulation. Numerical model can be classified into two types. One is 2.5D model which can be introduced to a arbitrary thin geometry and the other is full 3D model which can be applied to a general 3D shape. For 2.5D model we showed the validity of our CAE system with several verification examples. Finally we suggested flow analysis model for 3D powder injection molding filling simulation.

• Steel and Composite Structures
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• v.17 no.5
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• pp.549-560
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• 2014

The paper provides the test results and analysis on the behavior of steel 1.7147 at different temperatures. Mechanical uniaxial tests were used to determine mechanical properties, resistance to creep and Charpy impact tests to determine impact energy. Test results are presented in the form of engineering stress-strain diagrams, creep curves as well as numerical data related to impact energy. The results show that the tensile strength has the highest value at room temperature, and the same goes for the yield strength as well as for modulus of elasticity. After room temperature both of mentioned properties decrease with temperature increasing. Some of creep curves were modeled using rheological models and analytical equation. Based on Charpy impact energy an assessment of fracture toughness was made.

• Polymer(Korea)
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• v.24 no.4
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• pp.545-555
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• 2000

Surface defects in injection molded parts due to the unsteady flow are related to the dimension of gate, operational conditions and rheological properties of polymer. In this study we have examined surface defects in injection molding for PC, PBT and PC/ABS alloy with several injection speeds. We have used various cavity shapes that are tensile, flexural and impact test specimens with various gate and cavity thicknesses. Through this study we have observed that the formation of surface defect associated with jetting during filling stage in injection molding is strongly related to not on]v die swell but retardation of die swell. Large die swell eliminates jetting however the large retardation of die swell stimulates jetting. Reducing the thickness ratio of cavity to gate can reduce or eliminate jetting and surface defects. It also enlarges process window that can produce steady flow of polymer melt in injection molding.

• Journal of Dairy Science and Biotechnology
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• v.26 no.2
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• pp.51-56
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• 2008

Using central composite design, we have designed optimization of the manufacturing of processed butter. And response surface analysis by least-square regression was used Statistical Analysis System(SAS). Central composite design can be achieved by response surface techniques that allow flexibility in modeling and analysis. Response surface methodology(RSM) was used to optimize hardness(%) using as independent variables; the content of butter($X_1$), ranging from 50 to 90(%), the content of soybean oil($X_2$), from 0 to 20(%), and the hydrogenated soybean oil($X_3$) from 0 to 4(%). The results on the regression coefficients calculated for overrun by response surface by least-square regression(RSREG) were followed. It was considered that the linear regression was significant(p<0.01). As for the processed butter, the regression model equation for the hardness(Y, %) to the change of an independent variable could be predicted as follow: $Y=60.88-8.92X_2-{29.3X_2}^2$. The optimal for the manufacturing of processed butter were determined at the content of butter of 88.22%, soybean oil of 6.71% and hydrogenated soybean oil of 2.36%, respectively. Optimum compositions were resulted in hardness of 65.78 N. Finally the reference sample(Butter in the morning, Seoul Dairy Co-op.) and processed butter manufacturing under the optimal conditions were compared with spreadability test. The spreadability scores result from reference sample and butter under optimal conditions was not found a significant difference.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.9
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• pp.405-413
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• 2020

The normal stress of cement paste measured under squeeze flow is divided into an elastic solid region at strains between 0.0003 and 0.003 and a strain-hardening region at strains of 0.003 and 0.8. A modeling equation at the strain-hardening region was proposed. First, from the viewpoint of fluid behavior, the power-law non-Newtonian fluid model, with a power-law consistency (m) of 700 and a power index (n) of 0.2, was applied. The results showed good agreement with the experimental results except for an elastic solid region. Second, from the viewpoint of ductile yielding solid behavior, the force balance model was applied, and the friction coefficient between the sensor part measuring the load and the surface of the cement paste was derived as a polynomial of the normal strain by applying the half-interval search method to the experimental data. The results showed good agreement with the experimental results only in the middle normal strain region at strains between 0.003 and 0.3. The rheological behavior of the cement paste under squeeze flow was more consistent with the experimental results from the viewpoint of power-law non-Newtonian fluid behavior than from the viewpoint of ductile yielding solid behavior in the strain-hardening region.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.6
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• pp.1465-1477
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• 1993

Powder Injection Molding(PM) is an advanced and complicated technology for manufacturing ceramic or metal products making use of a conventional injection molding process, which is generally used for plastic products. Among many technologies involved in the successful PIM, injection molding process is one of the key steps to form a desired shape out of powder/binder mixtures. Thus, it is of great importance to have a numerical tool to predict the powder injection molding filling process. In this regard, a finite element analysis system has been developed for numerical simulations of filling process of powder injection molding. Powder/polymer mixtures during the filling pro cess of injection molding can be rheologically characterized as Non-Newtonian fluids with a so called yield phenomena and have a peculiar feature of apparent slip phenomena on the wall boundaries surrounding mold cavity. Therefore, in the present study, a physical modeling of the filling process of powder/polymer mixtures was developed to take into account both the yield stress and slip phenomena and a finite element formulation was developed accordingly. The numerical analysis scheme for filling simulation is accomplished by combining a finite element method with control volume technique to simulate the movement of flow front and a finite difference method to calculate the temperature distribution. The present study presents the modeling, numerical scheme and some numerical analysis results showing the effect of the yield stress and slip phenomena.

• Smart Structures and Systems
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• v.16 no.2
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• pp.329-345
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• 2015

As commonly known, sensor errors and faulty signals may potentially lead structures in vibration to catastrophic failures. This paper presents a new approach to deal with sensor errors/faults in vibration control of structures by using the Fault detection and isolation (FDI) technique. To demonstrate the effectiveness of the approach, a space truss structure with semi-active devices such as Magneto-Rheological (MR) damper is used as an example. To address the problem, a Linear Matrix Inequality (LMI) based fixed-order $H_{\infty}$ FDI filter is introduced and designed. Modeling errors are treated as uncertainties in the FDI filter design to verify the robustness of the proposed FDI filter. Furthermore, an innovative Fuzzy Fault Tolerant Controller (FFTC) has been developed for this space truss structure model to preserve the pre-specified performance in the presence of sensor errors or faults. Simulation results have demonstrated that the proposed FDI filter is capable of detecting and isolating sensor errors/faults and actuator faults e.g., accelerometers and MR dampers, and the proposed FFTC can maintain the structural vibration suppression in faulty conditions.