• 제목/요약/키워드: rework cost

검색결과 60건 처리시간 0.029초

전수검사를 위한 최적규격한계 설정 (Determination of the Optimal Specification Limits for Complete Inspection Plans)

  • 홍성훈;김상부
    • 대한산업공학회지
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    • 제21권2호
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    • pp.255-265
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    • 1995
  • Due to advances in automated manufacturing systems and automatic inspection equipment, complete inspection has drown increased attention recently and has become a widespread practice. In a complete inspection plan all of the items are subject to acceptance inspection If an item fails to meet the predetermined specifications, it is rejected. In this paper, economic complete inspection plans are developed in situations where rejected items are reworked Complete inspections based on the performance variable of interest or a variable which is correlated with the performance variable are considered. Cost models are constructed which involve cost incurred by imperfect quality rework cast and quality inspection cost Methods of finding the optimal complete inspection plans are presented and numerical examples are given.

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로지스틱 회귀분석을 이용한 BIM 설계 검토에 의하여 발견된 설계 오류와 그 영향도간의 관계 분석 (Analysis of the Relations between Design Errors Detected during BIM-based Design Validation and their Impacts Using Logistic Regression)

  • 원종성;김재엽
    • 한국건축시공학회지
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    • 제17권6호
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    • pp.535-544
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    • 2017
  • 본 논문은 BIM 기반 설계 검토를 통하여 사전에 방지된 설계 오류와 그 영향도를 통계적으로 분석한다. 이를 위하여 한국에서 수행되었던 2개 BIM 프로젝트에서 BIM 기반 설계 검토를 도입함으로써 발견되었던 약 800여건 이상의 설계오류를 설계 오류 발생 원인별(비논리적 오류, 도면 상이, 누락), 발생 공종별(구조, 건축, 설비)로 분류한다. 시공 이전에 발견된 설계 오류로 인하여 발생할 수 있는 재작업과 공사비, 공사기간, 품질에의 영향 여부를 해당 현장의 실무자와의 인터뷰를 통해서 분류하고, 설계 오류와의 확률적 관계를 로지스틱 회귀분석을 이용하여 분석한다. 분석결과, 설계 오류 발생원인이 공사비 증가, 공기 지연, 품질 저하, 재작업을 유발 확률 예측에 통계적으로 가장 유의미한 관계가 있었다. 두 개의 프로젝트에서 수집된 자료만을 활용하여 설계 오류 간의 관계를 분석하였지만 설계 오류의 특성의 관계가 유사하다는 점에서 의미가 있다고 할 수 있다. 향후에는 다수의 프로젝트에서 수집된 자료를 분석하여 이를 검증하고자 한다.

전자식 모터제어 시스템 개발 (A Development of Electronic Motor Control Systems)

  • 이성환;이석주
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 추계학술대회 논문집 학회본부 A
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    • pp.76-78
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    • 2000
  • The previous MCC's have the demerits of high cost and much manhour for rework because they are impossible for the standardization of products and have many manual connections. The customers require the products which can operate in connection with SCADA system by digitalizing the functions of the current MCC's and are systematized with capability of remote control. To solve these disadvantages and requirements, we developed the Electronic Motor Control System according to starting type for applying to fields based on this. This system has the various functions such as protection, measurement, and communication. Using these functions, it can monitor motor status through communication with the upper system and define the circuit for lower connection cost according to starting type and shorter manufacture period by program. The development of this product results in establishment of competitive structure with domestic competition and perfect automatic monitoring through linkage with SCADA system. In addition, it provides the comparable dominancy of receiving on orders in switch gear and adaptability to change of MCC market in Japan and Europe.

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DEVELOPMENT OF BUILDING INFORMATION MODEL FOR RESOURCES OPTIMIZATION IN CONSTRUCTION PROJECT

  • Gopal M. Naik;Rokhsareh Badamahgan
    • 국제학술발표논문집
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    • The 5th International Conference on Construction Engineering and Project Management
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    • pp.634-639
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    • 2013
  • The aim of the study is to develop the 3D visualization of Building Information Model and integrated 4D model for optimization of resources in the construction project. This study discuss the process of methodology and creation of 4D model of the project and simulate it to monitor the workflow at the site. Different stages of the construction process and activities are generated by using Revit and MS Project. MS project has been used for creation of the schedules and these are linked with the Revit for 3D modeling. The time used as the fourth dimension and 4D model created by using Navisworks Time liner software. Narges shopping center is presented as a case study to realize the actual uses and benefits of Building Information Model (BIM). Narges shopping mall is located in Tehran, Iran. As a part of Hekmat master plan, Narges shopping center is an 11 stores building with a total area of 30000 Sq.m. This shopping and entertainment center is comprised of 150 retails and two multi-use public halls with a capacity of 400 persons each and underground parking with total 400 parking space. The main purpose of architecture was to create an urban public center along with its revolving, spiral like form and an ever changing continuous façade by means of different colors, materials, which is in harmony with the other building of the master plan. The approximate cost of the project is $17 million and duration of the project schedule is 30 months. The developed Building Information Model enabled us to identify the potential collisions or clashes between various structural and architectural systems. 4D model has been used for limiting the interaction between subcontractors installing the different systems so rework could be avoided and productivity maximized. It is also observed that the utility of BIM for construction stimulation and clash detection is the best suitable method. Clash detection before the implementation of work is highly recommended to avoid rework.

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그래픽 에디터를 이용한 지능형 전동기 제어반 설계 (A Design of the Intelligent Motor Control Center Using the Graphic Editor)

  • 이성환
    • 전기학회논문지P
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    • 제55권3호
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    • pp.128-132
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    • 2006
  • The previous MCCs(Motor Control Centers) have the demerits of high cost and much manhour for rework because it is impossible for us to standardize the previous MCCs and they have many manual connections. The customers require the products which can operate with the SCADA system by digitalizing the functions of the current MCCs and the systematized products with capability of remote control. To solve these disadvantages and requirements, we developed the Intelligent Motor Control Center. This system has the various functions such as protection, measuring, and communication. Using these functions, we can monitor motor status through communication with the upper system and define the circuit for lowering connection costs according tn starting type and shortening the manufactural period by the graphic editor. The development of this system results in establishment of the competitive structure with domestic area and Perfect automatic monitoring through linkage with the SCADA system.

재가공과 검사를 고려한 통합 생산-재고 모형 (An integrated production-inventory model with rework and inspection in serial production system)

  • 김성태;김재련
    • 품질경영학회지
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    • 제17권2호
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    • pp.158-167
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    • 1989
  • In this paper, a model is presented which incoporates the possibility of quality control at each of the production stages. We consider the TYPE I error and the TYPE II error in inspection procedures. In addition to alternative quality control configurations, the model integrates the carrying costs of in-process and finished inventory, quality of production process, reprocessing including fixed and variable cost. Our policy determines the value of optimal lot-size and reprocessing batch size in reducing the total costs. A numerical example illustrates the model framework and highlights the role of the decision variables.

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자동차 외형설계곡면의 검사를 위한 효율적인 반사선의 생성 (Efficient generation of reflection lines to evaluate car body surfaces)

  • 최인진;이건우
    • 한국CDE학회논문집
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    • 제2권3호
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    • pp.133-141
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    • 1997
  • In the process of car body design, various surfaces are generated from the given boundary curves. Depending upon the method of the surface generation and the quality of the boundary curves provided, the resulting surfaces may have global or local irregularities in many cases. Thus it would be necessary for the designer to evaluate the surface quality and to modify the surface or to use the different generation method based on the evaluation results. This capability is very important because the defect of the surface quality detected in the production stage will require the rework of the dies and will cause a big loss in cost and time. A method of surface interrogation using reflection line is introduced. In this paper, We applied reflection mapping to generate reflection lines on the trimmed NURBS surface. Since reflection lines are obtained from reflection mapping that uses simple and physically acceptable mapping algorithm, they can be efficiently used to simulate the reflection test on the real part in the production line.

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진동가속도센서를 이용한 Reduction Gear Box Noise 검출시스템 개발 (A Development of Noise Detection System Utilizing the Vibrating Accelerative Sensor for the Reduction Gear Box)

  • 천종필;편영식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 춘계학술대회 논문집
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    • pp.274-279
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    • 2009
  • Reduction Gear Box where from productive site uses the gear with power delivery with high mechanical efficiency of power a deceleration and as the mechanical element union product which has the velocity ratio which is various together is produced with the power occurrence motor and leads gets a high driving force is plentifully used. The above occurs from gear drive issue sound Whine, Noise and Vibration as occurring from the rim process which the gear will bite mainly is delivered with the case etc. gear drive whole which leads the axis and the bearing. The productivity falls with the going straight rate decrease which with like this problem point is caused by with rework the problem point where the cost of production rises under improving boil many kinds analyzed the plan and investigates the resultant acceleration sensor which and a frequency analysis system and was made to apply.

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디지털 보호 계전기를 이용한 모터 보호 및 제어 (Motor Protection and Control with Digital Protective Relays)

  • 이성환;안인석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.178-178
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    • 2000
  • In this paper, intelligent methods using digital protection relay in power management and control system is developed in order to protect power systems by means of timely fault detection during operation and control at starting for induction motor which have various load environments and capacities in power systems. The digital protective relay was designed with DSP CPU(TMS320C31) to Protect and measure more quickly and precisely. The test result on the basis of KEMCl120 and IEC60255, show that the operation time error of the digital motor protection relay is improved within $\pm$5%. Also, we can control motors at starting according to starting types with simple method as programmable sequence editor. So we can improve the demerits of high cost and much manhour for rework.

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디지털 계전기를 이용한 전력감시 및 분산제어 (Power Monitoring and Distributed Control by Digital Relay)

  • 이성환;박상배;안인석
    • 한국산업융합학회 논문집
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    • 제4권3호
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    • pp.263-266
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    • 2001
  • In this paper, intelligent methods using digital protection relay in power SCADA system is developed in order to protect power systems by means of timely fault detection during operation and control at starting for induction motor which have various load environments and capacities in power systems. The digital protective relay was designed with DSP CPU(TMS320C31) to protect and measure more quickly and precisely. The test result on the basis of KEMC 1120 and IEC60255, show that the operation time error of the digital motor protection relay is improved within ${\pm}5%$. Also, we can control motors at starting according to starting types with simple method as programmable sequence editor. So we can improve the demerits of high cost and much manhour for rework.

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