• 한국포장학회지
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• 제13권2호
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• pp.59-65
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• 2007

Packaged food products often undergo retort processing, a thermal processing in a pressurized vessel called a retort, to ensure their microbiological safety or shelf-stability under normal non-refrigerated conditions of storage and distribution. Retort processing is generally aimed to accomplish commercial sterility of packaged foods with acceptable nutritional and sensorial qualities. Fundamental principles on retort processing, such as thermal resistance kinetics of target microorganism, heat penetration theory, and methods for evaluating process sterility and food quality loss, were reviewed. Factors affecting process severity, heat transfer mechanism, and heat penetration efficiency were summarized. General features of retortable packaging formats including metal cans, glass jars, and plastic packages were also briefly reviewed.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2003년도 ICCAS
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• pp.2309-2312
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• 2003

This paper presents the minimization of the energy costs based on energy saving for industrial retort process of canned food. The approved proposed method is related the optimal steam or hot water flow control to achieve desired temperature of retort process. The smooth response and zero steady state error can be also achieved. The performances of the proposed control technique were observed using a small tuna canned food plant in Thailand as an illustrative example. The experimental results are given to support the saving in energy costs and some benefits of the proposed technique.

• 한국수산과학회지
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• 제53권3호
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• pp.316-325
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• 2020

The purpose of this study was to optimum formulation conditions for the preparation of retort pouched marsh snail Senisulcospira livertina soup with curled mallow Malva verticillata and optimized the sterilization process. Samples were prepared according to the central composite rotatable design (CCRD) by encrypting the amounts of marsh snail broth, boiled marsh snail and blanched curled mallow, which are the main ingredients of retort pouched marsh snail soup with curled mallow. Raw marsh snail was sorted by size of 4-5 level, and then marsh snail was washed and removed sediment in a water tank for 3 min, then boiled at 100℃ for 10 min, and then directly separated by hand to prepared a boiled marsh snail. The marsh snail cube is prepared by combining blanched at 100℃ for 10 sec curled mallow (27 g) and green onion (20 g) with boiled marsh snail (27 g) and soybean paste (10 g). The marsh snail cube was placed with marsh snail broth (416 g) in a retort pouch film. Subsequently, sterilization (118.0℃, 25 min; F₀ value, 12 min) and cooling were performed using a steam retort.

• 한국수산과학회지
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• 제49권6호
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• pp.772-778
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• 2016

To develop a value-added product from individually quick-frozen oysters Crassostrea gigas (IQFO), we prepared a retort pouched oyster soup (RPOS) from IQFOs and characterized its processing conditions and quality metrics. We found that the most appropriate manufacturing process for the RPOS consisted of half-thawing and washing raw IQF oysters, blanching, adding them to the retort pouch along with other ingredients (base soup stock, IQF oyster extract, radish, bean sprouts, garlic, and red pepper), sealing, retort sterilization ($120^{\circ}$, F0-value 10 min.), cooling, and packaging inspection. The moisture, crude protein, pH and salinity of the RPOS were 91.0%, 2.8%, 6.20 and 0.9%, respectively. The total amino acid content of the RPOS was 2,163.8 mg/100 g, and the main amino acids were glutamic acid, aspartic acid, leucine, proline, lysine and arginine. The primary inorganic ions were Na, K, S and Zn. In taste compounds, total free amino acid content was 313.4 mg/100 g, and the main free amino acids were glutamic acid, taurine, proline, hydroxyproline, aspartic acid, glycine, alanine, valine, lysine and arginine. This RPOS has good storage stability and organoleptic qualities compared with commercial retort pouched shellfish soup, and is suitable for commercialization as a value-added instant seafood soup.

• 소성∙가공
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• 제22권3호
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• pp.165-170
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• 2013

High temperature deformation behavior of a heat-resistant duplex stainless steel, used as a retort in the Pidgeon process for Mg production, was investigated in this study. 25Cr-8Ni based duplex stainless steels were cast into rectangular ingots, with dimensions of $350mm{\times}350mm{\times}100mm$. Nitrogen and yttrium were added at 0.3wt.% each to enhance the heat-resistance of the steel. Phase equilibrium was calculated using the thermodynamic software FactSage$^{(R)}$ and the database of FSStel. For comparison, cast 310S steel, a widely used heat-resistant austenitic stainless steel, was also examined in this study. Dilatometry was conducted on the as-cast ingots for the temperature range from RT to $1200^{\circ}C$ and the thermal expansion coefficients were evaluated. The nitrogen addition was found to have an effect on the thermal expansion behavior for temperatures between 800 and $1000^{\circ}C$. High temperature tensile and compression tests were conducted on the ingots for temperatures ranging from 900 to $1230^{\circ}C$, which is the operation temperature employed in Mg production by the Silico-thermic reduction process. The steel containing both N and Y showed much higher strength as compared to 310S.

• 한국식품영양과학회지
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• 제11권4호
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• pp.17-24
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• 1982

retort pouch 쌀밥 제조 시간을 단축시키고 가열살균 중의 진공도가 열전달 속도 및 물성에 미치는 영향을 조사하기 위하여 본 연구를 실시하였다. 쌀의 수침시 평형수분 함량에 도달하는 시간이 품종에 별로 관계 없이 실온$(24^{\circ}C)$에서는 $2.5{\sim}3$시간이고 증미를 실온에서 침지하여 약 60% 수분의 최적 쌀밥 수분함량에 도달하는 시간이 약 1시간이라는 것을 발견하였다. $111^{\circ}C$에서 49분간 살균했을때 고진공 포장에서의 Fo값은 3.16분이고 저진공포장 쌀밥의 2.90분으로써 고진공 포장에서의 살균값이 더 컸다. fh 값도 $111^{\circ}C$ 살균시 고진공포장은 8.5분(j값=1.08), 저진공포장에서는 12.9분(j값=1.18)로서 고진공포장이 열전달 속도가 빠르다는 것을 알았고 $121.1^{\circ}C$에서도 진공도의 영향은 같은 경향을 보였다. 고진공포장 쌀밥이stickiness/Hardness의 비율로 봐서는 우수하게 보였으나 저진공포장의 쌀밥보다 stickiness, adhesiveness가 현저히 증가하고 쌀알이 파괴되고 엉켜서 품질이 좋지 않았다.

• 한국식품영양과학회지
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• 제39권6호
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• pp.843-852
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• 2010

옥수수를 이용한 고품질의 가공식품을 개발하기 위한 연구의 일환으로 옥수수의 품종별 및 가열처리에 따른 기능성 폴리페놀화합물인 hydroxycinnamic acid derivatives(HADs) 및 안토시아닌 색소의 함량 변화를 조사하였다. 국내산 3가지 옥수수 품종(찰옥수수, 감미옥수수 및 사료용 옥수수)의 일반성분 함량을 측정한 결과, 수분함량은 4.13~10.07%, 무질소화합물 65.57~81.75%, 단백질 6.51~15.15%, 지방 3.16~12.35%, 섬유소 2.09~7.81%, 회분 1.40~1.96% 범위로, 찰옥수수의 일반성분의 함량은 비슷하였으나 감미종 옥수수는 찰옥수수보다 단백질과 지방 함량이 높은 반면, 당 함량은 낮았으며, 특히 감미종 중 감미옥 품종은 지방과 섬유소 함량이 옥수수 품종 중 가장 높은 함량을 나타내었고, 사료용 옥수수는 단백질 및 지방 함량이 매우 낮았으며, 특히 단백질 함량은 옥수수 품종 중 가장 낮았다. 옥수수 품종 중 찰옥수수는 5가지 HADs 함량이 골고루 분포하고 있는 반면, 사료용 옥수수는 2가지 FCAs의 함량은 낮은 반면, 3가지 PCs 함량이 가장 높았으며, 특히 P3394 품종이 가장 높았다. 감미 옥수수는 찰옥수수보다 FCAs의 함량은 대체로 높은 반면, PCs는 사료용보다 적어 대체로 찰옥수수와 사료용 옥수수의 중간 정도의 HADs 함량을 나타내었다. 찰옥수수 품종 중 박사찰옥수수의 총 안토시아닌 색소 함량은 2.03 mg/g(건물중), 알록이찰옥수수는 3.43 mg/g, 그리고 흑찰옥수수의 함량은 4.35 mg/g으로서 흑미백찰옥수수의 총 안토시아닌 색소 함량이 가장 높았다. 가열처리에 따라 흑찰옥수수의 2가지 FCAs는 다소 증가한 반면, 3가지 PCs는 거의 변화가 없었으며, 가열처리 중 볶음, retort 및 팽화처리는 FCAs를 증가시켰고 특히 팽화처리 시 크게 증가하였다. 가열처리에 따른 흑찰옥수수의 총 안토시아닌 색소 함량을 측정한 결과, 대조구 함량은 4.35 mg/g이었으나 retort 처리(4.45 mg/g) 경우를 제외하고 대부분 가열처리에 따라 함량이 감소하는 경향을 나타내었으며, 특히 팽화처리 경우 안토시아닌 함량이 크게 감소하여 거의 소실되었다. 흑미백찰옥수수로부터 주된 안토시아닌 색소인 pelargonidin 3-glucoside(P3G)를 분리 및 동정하였으며, 가열처리에 따른 P3G의 함량 변화를 측정한 결과, retort 처리 경우 함량이 다소 증가한(20.03 mg%) 반면, 그 외 볶음, 마이크로파 및 압출성형 처리에 의해 대체로 감소하였으며, 특히 팽화처리 경우 색소가 거의 소실되었다. 이러한 결과를 종합해 볼 때 옥수수의 기능성성분인 HADs 및 안토시아닌 색소 함량은 옥수수 품종 및 가공처리에 따라 다소 달라짐을 알 수 있었으며, 특히 옥수수 품종 중 항암, 항고혈압, 항당뇨 및 항노화성 FCAs 및 안토시아닌 색소 함량이 높은 흑찰옥수수의 대량 보급과 더불어 고압가열처리(retort)에 의한 고품질의 흑찰옥수수 가공품 개발이 요구된다.

• 한국식품과학회지
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• 제17권3호
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• pp.136-140
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• 1985

두께가 서로 다른(5${\sim}$24mm) 레토르트 미반에 대하여 여러온도(110-$150^{\circ}C$)에서 최적품질보유가 가능한 고온살균조건을 컴퓨터 simulation에 의하여 구하였다. 최적조건은 12D의 미생물학적 안전성을 유지할 때 최소의 c-값과 최대의 thiamine retention을 갖는 건에 의하여 선정하였다. 계산결과는 고온일수록 시료두께의 영향이 매우 중요함을 보이면서 미반고온살균의 우수한 음질보유는 두께 10mm이하에서 나타난다.

• Journal of Animal Science and Technology
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• 제62권5호
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• pp.713-729
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• 2020

The aim of this study was to develop retorted samgyetang marinated with different levels of soy sauce and processed at different F₀ (thermal death time at 121℃) values. The tested marinade series comprised different percentages of soy sauce in water (0%, 25%, and 50% [w/w]) containing a fixed concentration of sodium tripolyphosphate (0.3% [w/w]). Following marination, samgyetang was prepared and subjected to retort processing, until an F₀ value of either 8 or 29 was achieved. Meat quality analysis of the breast meat, sensory evaluation, and aroma analysis were performed as indicators of acceptability. The meat pH decreased as the soy sauce content increased, regardless of the F₀ value. The shear force value significantly decreased as the concentration of soy sauce increased, but increased as the F₀ value increased (p < 0.05). Lipid oxidation was not affected by marination, but increased significantly as the F₀ value increased (p < 0.05). The proportion of polyunsaturated fatty acids decreased significantly (p < 0.05) as the F₀ value increased. The total alkane content decreased as the F₀ value increased (p < 0.05). Changes in the total volatile sulfur compound and 2-butyl-1-octanol content were affected by soy sauce marination. Marination using 25% soy sauce and retort sterilization, until an F₀ value of either 8 or 29 was achieved, improved the acceptability of samgyetang. Therefore, marination using 25% soy sauce and retort sterilization until an F₀ value of 8 is the process recommended for developing a soy sauce-flavored, retorted samgyetang product of acceptable quality.

• 한국수산과학회지
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• 제53권3호
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• pp.308-315
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• 2020

To obtain a value-added product from the non-toxic brown-backed toadfish Lagocephalus gloveri (pufferfish), we developed a retort pouched pufferfish soup (RPS) and characterized its processing conditions and quality metrics. We found that the most appropriate manufacturing process for the RPS consisted of detoxifying and cold-water dipping the pufferfish flesh, blanching it, and adding it to the retort pouch along with other ingredients (hot-water extract of pufferfish head and carcass, radish, bean sprouts, and garlic), after which the pouch was sealed, sterilized (120℃, F₀ value 7.5-10 min.), cooled, and inspected. The moisture, crude protein, and total volatile basic nitrogen contents of the RPS were 97.2%, 1.3% and 7.7 mg/100 g, respectively. The total free amino acid content was 903.2 mg/100 g, and the main free amino acids were glutamic acid, taurine, lysine, glycine, threonine, alanine, arginine, proline, and hydroxyproline. Sterilizing the RPS for up to F₀ value 10 min. did not cause any major problems in terms of chemical or sensory qualities. This RPS has good storage stability and organoleptic qualities compared with similar commercial pufferfish soups and is suitable for commercialization as a value-added instant seafood soup.