• 한국세라믹학회지
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• 제29권6호
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• pp.489-495
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• 1992

The continuous compaction response of zirconia powders prepared by different processing treatments was investigated. Though the yield point could be or not below 1 MPa, the change of slope was always observed at high pressure range around 60 MPa. Powder compaction was mainly governed by second compaction stage and compaction rate was decreased with increasing forming pressure. Rotary vacuum dried powder favored a high compaction density, whereas freeze dried and calcined powders favored an increase in the pressing efficiency. In order to extract more reliable information about powder compaction, it was necessary to use not only compaction response diagram but also compaction rate diagram.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.476-479
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• 2005

In this study, the process parameters in powder compaction are optimized for getting high relative densities. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multi-particle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of the particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method.

• 대한기계학회논문집A
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• 제28권8호
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• pp.1140-1151
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• 2004

This paper reports on the finite elements analysis for die compaction process of cemented carbide tool parts. Experimental data were obtained under die compaction and triaxial compression with various loading conditions. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into an explicit finite element program (ABAQUS/Explicit) and implicit finite element program (PMsolver/Compaction-3D) to simulate compaction response of cemented carbide powder during die compaction. For simulation of die compaction, the material parameters for Shima and Oyane model were obtained by uniaxial die compaction test. Explicit finite element results were compared with implicit results for cemented carbide powder.

• 한국세라믹학회지
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• 제32권9호
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• pp.1047-1055
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• 1995

Mn-Zn ferrite granules were formed by a spray-drying method of the slurry containing different kinds and concentrations of binders at various temperatures. The slurry was made by conventional ceramic processing method, that is, by mixing Fe2O3, MnO, ZnO powders (52 : 24 : 24 mol%), calcining and milling. Typical shape of the spray dried granules was spherical. The compaction behavior of these granules was dependent on the spray-drying temperature and the kind and concentration of binders. At lower pressure the granules were displaced and at higher pressure the granules were deformed and fractured to fill pores among the granules. The optimum concentration of the binder was 0.5wt%. The granules containing 0.5wt% PVA 205 were deformed and fractured well and the green density was higher than others. At higher concentrations of the binder the granules were deformed rather than fractured, therefore the green density was lowered because of the remaining unfilled pores. The decomposition temperature and the heat released were increased with increasing the concentration of the binders. The compaction response of the granules containing PVA 205 was more efficient than those containing PVA 217 and PVA 117. Green density was not dependent on the degree of hydrolysis of the binders. The compaction response of the granules spray-dried at 15$0^{\circ}C$ was most efficient.

• 한국결정성장학회지
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• 제15권1호
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• pp.27-33
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• 2005

본 연구에서는 세라믹 제품의 고밀도를 얻기 위해 분말 압축 성형 공정 변수의 최적화가 수행되었다. 이를 위해 먼저 임의의 초기 밀도를 갖는 분말 성형체를 모델링하였다. 그리고 반복 가압 성형 공정시 상대밀도에 영향을 주는 Al₂O₃ 입자의 크기, 반복 가압 진폭 크기, 그리고 마찰계수에 따른 상대밀도의 변화를 유한요소법으로 해석하였다. 유한요소 해석 결과를 반응 표면법으로 수식화한 후, 격자 탐색법으로 가압 성형 공정 변수의 최적 조건을 찾았다. 입자의 크기가 22.5 ㎛, 반복 가압 진폭이 75 MPa, 마찰계수가 0.1103인 경우에 상대 밀도 값이 0.9390으로 최대가 되었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.344-347
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• 2007

For modeling the non-periodic and randomly scattered powder particles, the quasi-random multi-particle array is introduced. The multi-scale process simulation, which enables to formulate a regression model with a response surface method, is performed by employing a homogenization method. The size of ${Al_2}{O_3}$ particle, amplitude of cyclic compaction pressure, and friction coefficient are considered as optimal process parameters. The optimal conditions of process parameters providing the highest relative density are finally found by using the grid search method.

• Structural Engineering and Mechanics
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• 제78권2호
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• pp.145-161
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• 2021

Dynamic compaction of Aluminum powder using gas detonation forming technique was investigated. The experiments were carried out on four different conditions of total pre-detonation pressure. The effects of the initial powder mass and grain particle size on the green density and strength of compacted specimens were investigated. The relationships between the mentioned powder design parameters and the final features of specimens were characterized using Response Surface Methodology (RSM). Artificial Neural Network (ANN) models using the Group Method of Data Handling (GMDH) algorithm were also developed to predict the green density and green strength of compacted specimens. Furthermore, the desirability function was employed for multi-objective optimization purposes. The obtained optimal solutions were verified with three new experiments and ANN models. The obtained experimental results corresponding to the best optimal setting with the desirability of 1 are 2714 kg·m-3 and 21.5 MPa for the green density and green strength, respectively, which are very close to the predicted values.

• 한국농공학회논문집
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• 제57권4호
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• pp.85-99
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• 2015

It is urgent to redevelop the superannuated reservoir levee through the levee raising for countermeasure to climate change and improvement of storage capacity of reservoir. However, low compaction degree of the raised reservoir levee owing to poor construction condition leads to degradation of the stability of the reservoir levee on seepage and earthquake. In this study, seepage and seismic behavior of raised reservoir levee with low compaction degree was evaluated through numerical simulation. From the simulated results, water level raising possibly induces crack and/or sinkhole on the surface of the poorly-compacted raised reservoir levee owing to the increase of the subsidences at the crown and the front side of that. In addition, relatively larger displacement and acceleration response at the front side of raised reservoir levee in seismic condition may degrade overall stability of reservoir levee. Therefore, reasonable construction management for the compaction of the raised reservoir levee is required for ensuring long-term stability on seepage and earthquake.

• 대한토목학회논문집
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• 제31권1C호
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• pp.19-27
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• 2011

본 연구에서는 도로 성토현장에서 파 기반의 비파괴시험법과 관입시험의 현장 다짐품질 측정에 대한 적용성을 평가하였다. 현장에서 다짐 노상토의 물리 역학적 특성을 평가하기 위해 흙강성 측정기(SSG), 시간영역 반사측정기(TDR), 소형 전기-기계 시스템(MEMS) 가속도계 등의 비파괴시험을 이용하여 다짐 전후 흙의 응답을 평가하였고, 동적 콘관입시험기(DCP)를 이용하여 다짐 후 전단특성을 평가하였다. 현장시험은 두 가지 흙의 종류에 대해 네 가지의 다짐장비 및 다짐에너지로 조성된 성토지반에서 수행되었다. 시험결과, 조사 매커니즘이 다른 시험법인 SSG, TDR, MEMS 가속도계 및 DCP로 측정된 흙의 파라메터들은 상호 연관성이 있는 것으로 분석되었으며, 다짐지반의 전체적인 품질 및 공학적인 응답을 고려하여 시험 방법들을 현장에 적용할 경우, 기존의 다짐도 평가 방법들을 대체 또는 보완하여 현장에서 신속한 다짐품질 평가를 수행할 수 있는 것으로 나타났다.

• 실천공학교육논문지
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• 제11권1호
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• pp.33-41
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• 2019

도로포장공사는 시방규정에 맞는 재료를 포설하고 다짐장비를 가동하여 이를 적절한 강도를 가질 수 있도록 다짐하는 공정이 큰 부분을 차지한다. 지난 15년간 유럽 및 미국에서 도로포장공사용 다짐장비 및 시공법의 비약적인 발전이 있었다. GPS 및 각종 센서가 부착된 지능형 다짐 장비가 가동하면서 지반/포장 구조체의 반응 및 다짐장비의 위치 등을 실시간으로 구할 수 있게 되어, 이를 공사품질관리에 이용할 수 있게 된 것이다. 국내에서도 이러한 시공체계를 도입하기 위한 기초연구가 진행되고 있다. 본 연구를 통하여 증강현실기반의아스팔트 포장 다짐공사 지원체계를 제안하고 이를 공사담당자가 적절히 활용할 수 있는 교육과정 및 내용을 제안하였다. 세계적으로 아직 시도된 바 없는 AR환경에서의 IC 다짐장비 시공관리를 통하여 아스팔트 포장 다짐공사의 시공품질을 극대화할 수 있을 것으로 판단된다.