• Title/Summary/Keyword: resources process & metallurgical technology

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Study on the Pyro-metallurgical Process for Recovery of Valuable Metal in the Sludge Originated from PCB Manufacturing Process (PCB 제조 공정 중 발생한 슬러지 내 유가금속 회수를 위한 건식야금 공정에 관한 연구)

  • Han, Chulwoong;Son, Seong Ho;Lee, Man-Seung;Kim, Yong Hwan
    • Resources Recycling
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    • v.28 no.6
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    • pp.87-95
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    • 2019
  • This study investigated the effect of process variables for smelting of recovery of valuable metal in the sludge generated from PCB. The moisture and organics in the sludge was removed by preteatment process. The phase equilibria and slag system was selected by thermodynamic phase calculation program and the process variable of pyro-metallurgical process such as reductant. Smelting temperature and holding time for a recovery of valuable metal was studied.

Phase Analysis and Thermodynamic Simulation for Recovery of Copper Metal in Sludge Originated from Printed Circuit Board Manufacturing Process by Pyro-metallurgical Process (인쇄회로기판 제조공정 중 발생한 슬러지 내 건식환원 처리를 통한 구리 회수를 위한 슬러지 분석 및 열역학적 계산)

  • Han, Chulwoong;Kim, Young-Min;Kim, Yong Hwan;Son, Seong Ho;Lee, Man Seung;Lee, Ki Woong
    • Resources Recycling
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    • v.26 no.5
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    • pp.85-96
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    • 2017
  • In this study, we tried to select a slag system capable of pyro-metallurgical process through analysis of sludge generated from PCB plating and etching process solution. Based on this, the possibility of extracting valuable metals in the sludge was studied by experimental and thermodynamic approaches. The sludge was dried at $100{\sim}500^{\circ}C$ and the morphology, chemical composition and phase of the sludge were analyzed. The possibility of pyro-metallurgical process of sludge was investigated through thermodynamic approach using FactSage software.

Nonferrous Metal Industry of China and Production Trend in 2003 (중국의 주요 비철금속 기업과 2003년 생산동향)

  • Park Hong-Soo;Kim You-Dong
    • Economic and Environmental Geology
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    • v.38 no.4 s.173
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    • pp.411-419
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    • 2005
  • The recent rapid economic growth of China has an increasing interest to Korea. China is plentiful of the natural mineral resources and has a huge territory with 1.3 billion people, also has a strong foundation in the mining industry as a mineral process and metallurgical technology. Such strong mining industry of China is attractive to Korea which is getting ready the North East Asia epoch. The growth of big mining groups as Gangseo (Jiangxi) Copper Corporation and Honam Juyawhageo (Hunan Zhuye Torch) Metal Co. Ltd. haul up the rapid economic growth in China.

Recycling of rayon industry effluent for the recovery and separation of Zn/Ca using Thiophosphinic extractant

  • Jha, M.K.;Kumar, V.;Bagchi, D.;Singh, R.J.;Lee, Jae-Chun
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2006.05a
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    • pp.78-85
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    • 2006
  • In textile industries, waste effluent containing zinc is generated during the manufacture of rayon yarn from the wood pulp or cotton linters. Due to the strict environmental regulations and the presence of toxic metallic and other constituents, the discharge of industrial effluents in the sewage or disposal of solid sludge as landfill is restricted. Before recycling of zinc as zinc sulphate solution to the spinning-bath of the rayon manufacturing plant the zinc sulphate solution must be free from calcium, which is deleterious to the process as gypsum precipitates with the increase in concentration and forms scale in the bath. In the present work an attempt has been made to develop a process following solvent extraction technique using thiophosphinic extractants, Cyanex 272 and 302 modified with isodecanol and diluted in kerosene to recover zinc from rayon effluent. Various process parameters viz. extraction of zinc from different concentration of solution, distribution ratio, selective extraction, O/A ratio on extraction and stripping from the loaded organic, complex formation in the organic phase etc. have been studied to see the feasibility of the process. The extractant Cyanex 302 has been found selective for the recovery of 99.99% of zinc from the effluent above equilibrium pH 3.4 maintaining the O/A ratio of 1/30 leaving all the calcium in the raffinate. It selectively extracted zinc in the form of complex $[R_{2}Zn.3RH]_{org}$ and retained all the calcium in the aqueous raffinate. The zinc from the loaded Cyanex 302 can be stripped with 10% sulphuric acid at even O/A ratio of 10 without affecting the stripping efficiency. The stripped solution thus obtained could be recycled in the spinning bath of the rayon plant. The raffinate obtained after the recovery of zinc could be disposed safely without affacting environment.

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Enrichment of valuable elements from vanadium slag using superconducting HGMS technology

  • He, Sai;Yang, Chang-qiao;Li, Su-qin;Zhang, Chang-quan
    • Progress in Superconductivity and Cryogenics
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    • v.19 no.1
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    • pp.17-21
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    • 2017
  • Vanadium slags is a kind of vanadiferous solid waste from steelmaking process. It not only occupies land, pollutes environment, but also leads to waste of resources. Based on the difference of magnetic susceptibility of different particles caused by their chemical and physical properties from vanadium slag, a new technology, superconducting high gradient magnetic separation was investigated for separation and extraction of valuable substances from vanadium slag. The magnetic concentrate was obtained under optimal parameters, i.e., a particle size -200 mesh, a magnetic flux density of 0.8 T, a slurry concentration of 5 g/L, an amount of steel wools of 25 g and a slurry flow velocity of 2 L/min. The content of $Fe_2O_3$ in concentrate could be increased from 39.6% to 55.0% and $V_2O_5$ from 2.5% to 4.0%, respectively. The recovery rate is up to 42.9%, and the vanadium slag has been effectively reused.

Prediction of removal percentage and adsorption capacity of activated red mud for removal of cyanide by artificial neural network

  • Deihimi, Nazanin;Irannajad, Mehdi;Rezai, Bahram
    • Geosystem Engineering
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    • v.21 no.5
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    • pp.273-281
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    • 2018
  • In this study, the activated red mud was used as a new and appropriate adsorbent for the removal of ferrocyanide and ferricyanide from aqueous solution. Predicting the removal percentage and adsorption capacity of ferro-ferricyanide by activated red mud during the adsorption process is necessary which has been done by modeling and simulation. The artificial neural network (ANN) was used to develop new models for the predictions. A back propagation algorithm model was trained to develop a predictive model. The effective variables including pH, absorbent amount, absorbent type, ionic strength, stirring rate, time, adsorbate type, and adsorbate dosage were considered as inputs of the models. The correlation coefficient value ($R^2$) and root mean square error (RMSE) values of the testing data for the removal percentage and adsorption capacity using ANN models were 0.8560, 12.5667, 0.9329, and 10.8117, respectively. The results showed that the proposed ANN models can be used to predict the removal percentage and adsorption capacity of activated red mud for the removal of ferrocyanide and ferricyanide with reasonable error.

Crystal growth of phospho-gypsum in Na2SO4 solution (황산나트륨 용액에서 인산부생석고의 결정성장 특성)

  • Lee, Gye-Seung;Lee, Jung-Mi;Song, Young-Jun;Shin, Kang-Ho;Kim, Youn-Che;Yoon, Si-Nae;Jang, Yoon-Ho;Lee, Sung-Riong
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.1
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    • pp.6-14
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    • 2011
  • The re-crystallization process for recovering granular crystalline gypsum from phospho-gypsum have proposed. The process consists of two stages; at the first stage, needle-like fine gypsum is recovered with under-product of 325 mesh wet screening after the speedy hydration of dehydrated phospho-gypsum, and at the second stage, granular crystalline gypsum is recovered with upper-product of 325 mesh wet screening after dehydration and re-crystallization of the needle-like fine gypsum in $Na_2SO_4$ solution. This paper is mainly focused on the influence of dehydration time, cooling speed of temperature and re-crystallization temperature on the recovery of granular crystalline gypsum. And the re-crystallization velocity of needle-like fine gypsum at room temperature and the variation of $Ca^{2+}$ concentration of gypsum slurry during over all re-crystallization process were also discussed.

The Separation and Recovery of Nickel and Lithium from the Sulfate Leach Liquor of Spent Lithium Ion Batteries using PC-88A

  • Nguyen, Viet Tu;Lee, Jae-Chun;Jeong, Jinki;Kim, Byung-Su;Pandey, B.D.
    • Korean Chemical Engineering Research
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    • v.53 no.2
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    • pp.137-144
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    • 2015
  • The present paper deals with the extractive separation and selective recovery of nickel and lithium from the sulfate leachate of cathode scrap generated during the manufacture of LIBs. The conditions for extraction, scrubbing and stripping of nickel from lithium were optimized with an aqueous feed containing $2.54kg{\cdot}m^{-3}$ Ni and $4.82kg{\cdot}m^{-3}$ Li using PC-88A. Over 99.6% nickel was extracted with $0.15kmol{\cdot}m^{-3}$ PC-88A in two counter-current stages at O/A=1 and pH=6.5. Effective scrubbing Li from loaded organic was systematically studied with a dilute $Na_2CO_3$ solution ($0.10kmol{\cdot}m^{-3}$). The McCabe-Thiele diagram suggests two counter-current scrubbing stages are required at O/A=2/3 to yield lithium-scrubbing efficiency of 99.6%. The proposed process showed advantages of simplicity, and high purity (99.9%) nickel sulfate recovery along with lithium to ensure the complete recycling of the waste from LIBs manufacturing process.

Corrosion Inhibition of Carbon Steel in Sulfuric Acid Using Cymbopogon citratus as a Green Corrosion Inhibitor

  • Gadang, Priyotomo;Tamara Emylia Suci, Nurarista;Yanyan, Dwiyanti;Bening Nurul Hidayah, Kambuna;Arini, Nikitasari;Siska, Prifiharni;Sundjono, Sundjono
    • Corrosion Science and Technology
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    • v.21 no.6
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    • pp.423-433
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    • 2022
  • The objective of this study was to determine whether Cymbopogon citratus extract as a corrosion inhibitor from natural tropical resources could prevent corrosion of carbon steel in sulfuric acid solution. Inhibitory action of this extract was investigated using electrochemical methods such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Those methods revealed corrosion rate, efficiency of inhibition, and adsorptions isotherm values when the extract was added to the sulfuric acid solution at concentration up to 500 ppm with various immersion time at ambient temperature. Results revealed that higher concentration of the extract and longer immersion time decreased the corrosion rate of carbon steel whereas the inhibition efficiency of the extract was increased up to 97.25%. The value of charge transfer resistance was increased significantly by adding the extract at concentration up to 500 ppm with an immersion time of 60 minutes. The type of the extract was a mixed inhibitor. It could inhibit the corrosion process in both anodic and cathodic sides electrochemically. Results of this study suggest that the mechanism of adsorption on the surface of carbon steel is related to Langmuir adsorption isotherm.