• 제목/요약/키워드: residual thickness

검색결과 534건 처리시간 0.022초

극후판 Box Column의 Corner Joint 용접시 발생하는 Lamella Tearing에 관한 연구 (A Study of Lamella Tearing being Produced by Corner Joint Welding in Box Column of Ultra Thick Plate)

  • 방한서;김성주;김종명;장웅성;권영섭
    • 대한조선학회논문집
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    • 제36권4호
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    • pp.95-104
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    • 1999
  • 강 구조물의 대형화에 기인하여 대형 해양구조물, 선박, 교량 및 고층 구조물에서의 극후판의 사용이 지속적으로 증가하고 있으며, 이런 경향은 앞으로도 계속될 것으로 생각된다. 그러나, 극후판을 사용하여 구조물을 시공할 때, 층상균열의 발생이 보고되고 있으며 이것은 극후판의 두께방향 중심부를 따라 분포하는 황, 인등의 불순 개재물 및 용접에 기인하여 발생하는 구속 잔류응력에 의하여 발생하는 것으로 알려져 있다. 연속 주조공법에 의하여 제조되는 극후판의 제조공정의 특성상, 층상균열의 발생은 회피하기가 현실적으로 어려우며, 따라서, 본 논문에서는 강구조물의 층상균열 발생의 감소 방안으로서, 금속학적 측면보다는 용접강도 측면에서 유한요소법에 기초한 전산 프로그램을 사용하여 최적 개선부형상 및 용접순서를 선정하고자 한다.

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판구조물의 열탄소성 해석 (A Study on the Thermal Elasto-Plastic Analysis of Plated Structures)

  • 김병일;장창두
    • 대한조선학회논문집
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    • 제34권1호
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    • pp.68-76
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    • 1997
  • 본 논문에서는 선박 및 해양 구조물을 구성하는 용접 판구조물의 변형 및 잔류응력 등 용접 초기 결함을 효율적으로 평가할 수 있는 열탄소성 해석방법을 정립하였다. 또한 평판의 선상가열공법(line heating process)을 열탄소성 시뮬레이션함으로써 작업의 고능률화 및 자동화를 위한 기초연구를 수행하였다. 판구조물에 대한 열전도 해석을 수행하기 위하여 해석적인 방법과 수치적인 방법을 병행하였다. 판구조물의 열탄소성 해석방법에 있어서는 초기변형도법에 근거한 유한요소법을 사용하였으며, 증분 구간중 소성 구역에서는 응력 증분 및 항복응력 중분의 2 차항까지 고려해서 시간 증분을 최적 제어함으로써 해석 불능에 빠지는 문제를 극복하였다. 특히 응력 중분에 탄성계수의 온도에 따른 증분을 2 차항까지 포함시켰다. 평판의 두께와 입열량을 변화시키면서 일련의 용접 열탄소성 실험을 수행하였는 바, 온도 및 용접 변형을 계측하여 수치 계산 결과와 비교하여 상호 부합성이 양호함을 확인하였다.

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D.C magnetron sputter법으로 증착된 TiAlN의 중간층에 따른 특성연구 (Characteristics of TiAlN Film on Different Buffer Layer by D.C Magnetron Sputter)

  • 김명호;이도재;이광민;김운섭;김민기;박범수;양국현
    • 한국재료학회지
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    • 제18권10호
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    • pp.558-563
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    • 2008
  • TiAlN films were deposited on WC-5Co substrates with different buffer layers by D.C. magnetron sputtering. The films were evaluated by microstructural observations and measuring of preferred orientation, hardness value, and adhesion force. As a process variable, various buffer layers were used such as TiAlN single layer, TiAlN/TiAl, TiAlN/TiN and TiAlN/CrN. TiAlN coating layer showed columnar structures which grew up at a right angle to the substrates. The thickness of the TiAlN coating layer was about $1.8{\mu}m$, which was formed for 200 minutes at $300^{\circ}$. XRD analysis showed that the preferred orientation of TiAlN layer with TiN buffer layer was (111) and (200), and the specimens of TiAlN/TiAl, TiAlN/CrN, TiAlN single layer have preferred orientation of (111), respectively. TiAlN single layer and TiAlN/TiAl showed good adhesion properties, showing an over 80N adhesion force, while TiAlN/TiN film showed approximately 13N and the TiAlN/CrN was the worst case, in which the layer was destroyed because of high internal residual stress. The value of micro vickers hardness of the TiAlN single layer, TiAlN/TiAl and TiAlN/TiN layers were 2711, 2548 and 2461 Hv, respectively.

SM45C재의 PVD코팅과 필름에 의한 트라이볼러지 특성 (Variations in Tribological Characteristics of SM45C by PVD Coating and Thin Films)

  • 심현보;서창민;김종형;서민수
    • 한국해양공학회지
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    • 제32권6호
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    • pp.502-510
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    • 2018
  • In order to accumulate data to lower the friction coefficient of a press mold, tribological tests were performed before and after coating SM45C with a PVC/PO film and plasma coating (CrN, concept). The ultrasonic nanocrystal surface modification (UNSM)-treated material had a nano-size surface texture, high surface hardness, and large and deep compressive residual stress formation. Even when the load was doubled, the small amount of abrasion, small weight of the abrasion, and width and depth of the abrasion did not increase as much as those of untreated materials. A comparison of the weight change before and after the tribological test with the CrN and the concept coating material and that of the untreated material showed that the wear loss of the concept coating material and P-UNSM treated material (that is, the UNSM treated material treated with the concept coating) showed a tendency to decrease by approximately 55-75%. Concept 100N had a lower friction coefficient of about 0.6, and P-UNSM-30-100N showed almost the same curve as concept 100N and had a low coefficient of friction of about 0.6. The concept multilayer coating had a thickness of $5.32{\mu}m$. In the beginning, the coefficient of friction decreased because of the plasma coating, but it started to increase from about 250-300 s. After about 350 s, the coefficient of friction tended to approach the friction coefficient of the SM45C base metal. The SGV-280F film-attached test specimen was slightly pushed back and forth, but the SM45C base material was not exposed due to abrasion. The friction coefficient was 0.22, which was the lowest, and the tribological property was the best in this study.

Axial capacity of reactive powder concrete filled steel tube columns with two load conditions

  • Wang, Qiuwei;Shi, Qingxuan;Xu, Zhaodong;He, Hanxin
    • Steel and Composite Structures
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    • 제31권1호
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    • pp.13-25
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    • 2019
  • Reactive powder concrete (RPC) is a type of ultra-high strength concrete that has a relatively high brittleness. However, its ductility can be improved by confinement, and the use of RPC in composite RPC filled steel tube columns has become an important subject of research in recent years. This paper aims to present an experimental study of axial capacity calculation of RPC filled circular steel tube columns. Twenty short columns under axial compression were tested and information on their failure patterns, deformation performance, confinement mechanism and load capacity were presented. The effects of load conditions, diameter-thickness ratio and compressive strength of RPC on the axial behavior were further discussed. The experimental results show that: (1) specimens display drum-shaped failure or shear failure respectively with different confinement coefficients, and the load capacity of most specimens increases after the peak load; (2) the steel tube only provides lateral confinement in the elastic-plastic stage for fully loaded specimens, while the confinement effect from steel tube initials at the set of loading for partially loaded specimens; (3) confinement increases the load capacity of specimens by 3% to 38%, and this increase is more pronounced as the confinement coefficient becomes larger; (4) the residual capacity-to-ultimate capacity ratio is larger than 0.75 for test specimens, thus identifying the composite columns have good ductility. The working mechanism and force model of the composite columns were analyzed, and based on the twin-shear unified strength theory, calculation methods of axial capacity for columns with two load conditions were established.

Effective method for reconstruction of remaining lower lip vermilion defect after a mental V-Y advancement flap

  • Kim, Joo-Hak;Ahn, Chang Hwan;Kim, Sunje;Lee, Won Suk;Oh, Sang-Ha
    • 대한두개안면성형외과학회지
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    • 제20권2호
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    • pp.76-83
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    • 2019
  • Background: The mental V-Y advancement flap method is useful for reconstruction of lower lip defect because of its many advantages. However, it is not easy to select the optimal reconstructive method for the vermilion defect that remains after application of the mental V-Y advancement flap. In choosing the representative surgical method for vermilion mucosal reconstruction including mucosal V-Y advancement flap, buccal mucosal flap, and buccal mucosal graft. We describe an efficient technique to large lower lip defects combining mental V-Y advancement flap and buccal mucosal graft Methods: This study included 16 patients who underwent reconstructive surgery for full-thickness and large defect (> half the entire width) of the lower lip from October 2006 to September 2017. The operation was conducted using mental V-Y advancement flap with various vermilion mucosal reconstruction methods considering the location of the defect and the amount of residual tissue of the lip coloboma after excision. Results: All patients underwent mental V-Y advancement flap. In vermilion mucosal reconstruction, five patients underwent mucosal V-Y advancement flap, three underwent buccal mucosal flap, and eight underwent buccal mucosal graft. There were good aesthetic and functional results in all patients who underwent buccal mucosal graft. However, two patients who underwent mucosal V-Y advancement flap complained of oral incompetence, and all patients who underwent buccal mucosal flap had oral commissure deformity. Conclusion: Buccal mucosal graft combined with mental V-Y advancement flap can produce suitable functional and aesthetic outcomes in near total lower lip reconstruction in patient with large mucosal defect including vermilion portion.

Analytical post-heating behavior of concrete-filled steel tubular columns containing tire rubber

  • Karimi, Amirhossein;Nematzadeh, Mahdi;Mohammad-Ebrahimzadeh-Sepasgozar, Saleh
    • Computers and Concrete
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    • 제26권6호
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    • pp.467-482
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    • 2020
  • This research focused on analyzing the post-fire behavior of high-performance concrete-filled steel tube (CFST) columns, with the concrete containing tire rubber and steel fibers, under axial compressive loading. The finite element (FE) modeling of such heated columns containing recycled aggregate is a branch of this field which has not received the proper attention of researchers. Better understanding the post-fire behavior of these columns by measuring their residual strength and deformation is critical for achieving the minimum repair level required for structures damaged in the fire. Therefore, to develop this model, 19 groups of confined and unconfined specimens with the variables including the volume ratio of steel fibers, tire rubber content, diameter-to-thickness (D/t) ratio of the steel tube, and exposure temperature were considered. The ABAQUS software was employed to model the tested specimens so that the accurate behavior of the FE-modeled specimens could be examined under test conditions. To achieve desirable results for the modeling of the specimens, in addition to the novel procedure described in this research, the modified versions of models presented by previous researchers were also utilized. After the completion of modeling, the load-axial strain and load-lateral strain relationships, ultimate strength, and failure mode of the modeled CFST specimens were evaluated against the test data, through which the satisfactory accuracy of this modeling procedure was established. Afterward, using a parametric study, the effect of factors such as the concrete core strength at different temperatures and the D/t ratio on the behavior of the CFST columns was explored. Finally, the compressive strength values obtained from the FE model were compared with the corresponding values predicted by various codes, the results of which indicated that most codes were conservative in terms of these predictions.

Experimental and numerical investigation on post-earthquake fire behaviour of the circular concrete-filled steel tube columns

  • Wang, Yu-Hang;Tang, Qi;Su, Mei-Ni;Tan, Ji-Ke;Wang, Wei-Yong;Lan, Yong-Sen;Deng, Xiao-Wei;Bai, Yong-Tao;Luo, Wei;Li, Xiao-Hua;Bai, Jiu-Lin
    • Steel and Composite Structures
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    • 제38권1호
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    • pp.17-31
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    • 2021
  • Post-earthquake fire is a common disaster which causes serious safety issues to infrastructures. This study aims to investigate the residual loading capacities of circular concrete-filled steel tube (CFST) columns under post-earthquake fire experimentally and numerically. The experimental programme contains two loading steps - pre-damage cyclic loading at room temperature and transient state tests with constant compression loads. Three finite element models are developed and validated against the test results. Upon validation, a total of 48 numerical results were generated in the parametric study to investigate the effects of thickness and strengths of steel tube, axial compression ratio and damage degree on the fire resistance of circular CFST columns. Based on the analysis on experimental and numerical results, the loading mechanism of circular CFST columns is discussed. A design method is proposed for the prediction of fire resistance time under different seismic pre-damage and compression loads. The predictions by the new method is compared with the newly generated experimental and numerical results and is found to be accurate and consistent with the mean value close to the unity and a coefficient of variation around 1%.

인장하중을 받는 복합재료 도브테일 요소의 점진적인 파손해석 (Numerical Investigation of the Progressive Failure Behavior of the Composite Dovetail Specimens under a Tensile Load)

  • 박신무;노홍균;임재혁;최윤혁
    • Composites Research
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    • 제34권6호
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    • pp.337-344
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    • 2021
  • 본 연구에서는 복합재료 팬 블레이드 도브테일 요소의 인장하중에 따른 점진적 파손거동을 유한요소 시뮬레이션을 통한 수치적 연구를 수행하고, 인장시험을 통하여 정확도를 검증한다. 도브테일 요소는 터보 팬 엔진의 팬 블레이드를 디스크와 결합시키는 조인트의 하나로, 통상 티타늄 등의 금속 재료로 제작되나 경량화 등의 이유로 복합재료의 적용이 연구되고 있다. 하지만 복합재료를 이용한 팬 블레이드 제조과정에서 드롭오프 플라이(Drop-off ply), 수지 포켓(resin pocket) 등의 제조 결함이 필연적으로 발생한다. 이러한 제조 결함이 복합재료 팬 블레이드 도브테일 요소에 미치는 영향을 확인하기 위해 유한요소모델을 이용한 수치해석을 수행하여 예측 결과와 인장시험 결과를 비교 분석한다. 이때 층간분리(delamination) 거동을 모사 가능한 응집영역 모델을 적용하였다. 결론적으로, 열 잔류응력 및 두께방향 압축하중에 의한 계면 물성 강화 효과를 고려하여 유한요소 해석결과와 시험결과 간의 높은 상사성을 얻을 수 있었다.

유한요소해석에 의한 코팅면의 브리넬 경도 평가: 제3보 - 다층 코팅에 적용 (Evaluation of Brinell Hardness of Coated Surface Using Finite Element Analysis: Part 3 - Application to Multilayer Coatings)

  • 박태조;강정국
    • Tribology and Lubricants
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    • 제37권6호
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    • pp.240-245
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    • 2021
  • Ceramic coatings with high hardness and excellent chemical stability have been successfully applied to various machine elements, tools, and implants. However, in the case of monolayer coating on soft substrates, a high-stress concentration at the interface between the coating and the substrate causes delamination of the coating layer. Recently, to overcome this problem, multilayer coatings with a metal layer with a low modulus of elasticity added between the ceramic and the substrate have been widely applied. This study presents the third part of a recent study and focuses on the effect of the number of coating layers on the Brinell hardness of multilayered coating with TiN/Ti, following the two previous studies on a new Brinell hardness test method for a coated surface and on the influence of substrate and coating thickness. Indentation analyses are performed using finite element analysis software, von Mises stress and equivalent plastic strain distributions, load-displacement curves, and residual indentation shapes are presented. The number of TiN/Ti layers considerably affect the stress distributions and indentation shapes. Moreover, the greater the number of TiN/Ti layers, the higher is the Brinell hardness. The stress and plastic strain distributions confirm that the multilayer coatings improve the wear resistance. The results are expected to be used to design and evaluate various coating systems, and additional study is required.