• Title/Summary/Keyword: residual strain

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홀드릴링 변형 게이지법을 이용한 600MPa급 원형 강관 제작상의 잔류응력평가 (Residual Stress Evaluation Caused by Press Forming and Welding of 600MPa Class Circular Steel Tube Using Hole-Drilling Strain Gage Method)

  • 임성우;이은택;심현주;김종원;장인화
    • 한국강구조학회 논문집
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    • 제18권5호
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    • pp.625-631
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    • 2006
  • 구조재의 잔류응력(residual stress)은 외부에서 하중이 작용하지 않는 상태에서도 구조물 내부에 존재하는 응력으로 건설현장에서 구조물을 설치, 조립하는 경우에 발생하게 되며 특히 용접이나 과부하에 의한 구조물의 설치 후에도 발생할 수 있다. 이에 본 연구에서는 600MPa급 mega structure용 강관제작 상의 프레스 및 용접에 의한 잔류응력의 영향을 파악하고자 홀드릴링 변형게이지법(Hole-Drilling Strain Gage Method)을 이용하여 용접선 부근을 중심으로 총 59개소를 측정하여 잔류응력의 분포 및 크기를 평가하였다.

다중충돌 쇼트피닝에서 변형률 속도와 소재 경도가 잔류응력에 미치는 영향에 관한 연구 (Effect of Strain Rate and Material Hardness on Residual Stress in Multiple Impact Shot Peening)

  • 김태우;양조예;나두현;이영석
    • 대한기계학회논문집A
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    • 제35권11호
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    • pp.1369-1375
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    • 2011
  • 쇼트피닝 공정은 쇼트볼이 소재에 충돌을 일으킬 때 생기는 압축잔류응력에 의해 소재의 피로 강도를 향상 시키는데 그 목적이 있다. 본 연구는 변형률 속도 민감도 변화가 압축잔류응력에 미치는 영향을 분석하기 위해서 수행되었다. 본 연구자는 변형률 속도 민감도의 영향을 고려한 쇼트피닝 다중 충돌을 ABAQUS 6.9-1 를 사용하여 모사하였다. 사용된 소재는 AISI 4340 강종이다. 본 연구자는 변형률 속도 민감성이 높은 재료와 낮은 재료를 비교하였다. 결과적으로 변형률 속도 민감성이 증가하면 압축 잔류응력은 감소하였다. 또한 경도가 낮은 소재의 압축잔류응력이 경도가 높은 소재보다 더 크게 발생 하였다.

FBG 센서를 삽입한 3차원 브레이드 하이브리드 복합재료의 잔류변형률 및 내부변형률 측정 (Measurement of Residual and Internal Strain of 3-D Braided Hybrid Composite using Embedded FBG Sensor)

  • 정경호;김돈건;강태진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.21-24
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    • 2005
  • Three dimensional circular braided Glass/Aramid hybrid fabric/epoxy resin composite was fabricated. FBG sensor was embedded along the braid yam in order to monitor the internal dimensional changes of the 3-D braid composite. The amount of cure and thermal shrinkage of epoxy resin was also determined using FBG sensor system. FBG sensors with different grating length were embedded and their response were compared. The thermo-optic coefficient of FBG sensor was measured by several preliminary experiments. The internal strain that measured by FBG sensor and electric strain gauge was compared during compressive test. The released residual strain of the fabricated tubular composite was estimated using cutting method. The internal strain of the composite was estimated using FBG sensor system, and the result was compared with the value from electric strain gauge. It was found that FBG sensor system is a very useful technique to investigate inside region of complicated structure.

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Anisotropy in Gum and Black Filled SBR and NR Vulcanizates Due to Large Deformation

  • Park, Byung-Ho;G.R. Hamed
    • Macromolecular Research
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    • 제8권6호
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    • pp.268-275
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    • 2000
  • After imposing a large pre-strain, anisotropy increases with increasing residual extension ratio. Gums have very low residual extension ratio and exhibit little anisotropy, while black filled SBR and especially sulfur-cured carbon black filled NR have large set and anisotropy. For carbon black filled rubber, samples subjected to tensile loading in perpendicular to the pre-strain direction have the same stress-strain curves shape as the sample without pre-strain (=isotropic samples), but slightly lower modulus. However, compared to isotropic or perpendicular directional samples to pre-strain direction, samples subjected to tensile loading in parallel to the pre-strain direction show low stress at low deformation, but have high stiffness at high deformation. Normalized anisotropy changes with strain. The normalized anisotropy for various deformations is a linear function of residual extension ratio.

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Evaluation of Residual Stresses in 12%-Cr Steel Friction Stir Welds by the Eigenstrain Reconstruction Method

  • Jun, Tea-Sung;Korsunsky, Alexander M.
    • 한국생산제조학회지
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    • 제24권1호
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    • pp.15-22
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    • 2015
  • In the present paper we report the results of a study into Friction Stir Welds (FSWs) made in 13 mm-thick 12%-Cr steel plates. Based on residual strains obtained by diffraction techniques, eigenstrain analysis was performed using the Eigenstrain Reconstruction Method (ERM), which is a novel methodology for the reconstruction of full-field residual strain and stress distributions within engineering components. Significant eigenstrain distributions were found at around Thermo-Mechanically Affected Zone (TMAZ) where the most severe plastic deformation was occurred. Microstructure analysis was used to elucidate this phenomenon showing that the grain structure in TMAZ was bent and not successfully recrystallised, resulting in severe deformation behaviour. The reconstructed residual strain distributions by the ERM agree well with the experimental results. It was found that the approach based on theory of eigenstrain is a powerful basis for reconstructing the full-field residual strain/stress distributions in engineering components and structures.

재하방법에 따른 프리플렉스빔의 역학적 거동에 관한 연구 (A Study on the Mechanical Behavior of Preflex Beam under Different Preflexion Loading Conditions)

  • 방한서;주성민;김규훈;안해영
    • Journal of Welding and Joining
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    • 제22권2호
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    • pp.33-37
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    • 2004
  • Since the preflex beam is fabricated by welding, the pre-compressive stresses that should occur over the concrete pier are diminished by the welding residual stresses. For this reason distribution of welding residual stresses must be analyzed accurately and welding residual stresses should be relieved during the fabrication. In this study strain history, displacement of beam and re-distributed welding residual stresses by different loading conditions are measured and compared to choose more appropriate preflex condition.

응력연화와 잔류변형을 고려한 복합화약 시뮬런트의 구성방정식연구 (A Constitutive Model for Polymer-Bonded Explosive Simulants Considering Stress Softening and Residual Strain)

  • 염기선;허훈;박정수
    • 한국군사과학기술학회지
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    • 제17권6호
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    • pp.844-852
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    • 2014
  • PBX simulant is known to exhibit highly nonlinear behaviors of deformation such as the stress softening, hysteresis under cyclic loading, residual strain after unloading, and aging. This paper proposes a new pseudo-elastic model for PBX simulant considering stress softening and residual strain. Uniaxial loading and unloading tests at quasi-static states were carried out in order to obtain the mechanical properties of the PBX simulants. And then the Dorfmann-Ogden model is modified to make it consistent with the test result of PBX simulants. Prediction with the new model shows a good correspondence to the experimental data demonstrating that the model properly describes stress softening and residual strain of PBX simulants.

비대칭 압연한 AA1100 판재에서 잔류전단변형에 미치는 롤과 재료간의 마찰의 영향 (Effect of friction between roll and sample on residual shear strains in AA1050 sheet during asymmetrical rolling)

  • 지영규;정효태;허무영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.156-158
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    • 2003
  • Sheets of aluminum alloy 1050 were asymmetrically cold rolled in a rolling mill with different roll speeds. In order to promote the shear deformation during asymmetrical rolling, cold rolling without lubrication was performed. The variation of the shear strain state during asymmetrical rolling was tackled by means of FEM calculations. Asymmetrical rolling gave rise to the development of pronounced residual shear strain gradients throughout the thickness layers.

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절삭가공시 잔류응력에 관한 연구 (A Study on Residual stress at Cutting work)

  • 주호윤
    • 한국생산제조학회지
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    • 제6권3호
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    • pp.111-117
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    • 1997
  • The sudden-stop apparatus is made to measure the residual stress of the infinitesimal area at the turning work surface by using the X-ray stress apparatus. This study is trued to make the cutting work the instantaneous stopping state in the normal working state. The behaviour of work material near the tool is estimated. The estimation method is that the distribution of residual stress can be also measured. The object is to clarify and control the mechanism to leave the adequate stress of the finishing surface. It's beginning is due to observe the occurrence state of the residual stress at the cutting work. The result obtained by this study is as follows. The chips are not separated from the work materials at all the cutting experiments of built-up edges or the shearing areas etc. which can be precisely observed by using the sudden-stop apparatus. The strain of movable system which can be seen at the part of working layer means the size of strain. This experiment proves that the working strain should be lessened to make the size of strain control the residual stress happened at the cutting surface.

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고유 변형도법에 의한 잔류응력의 계산 (Calculation of residual stresses by inherent strain method)

  • 장창두;서승일
    • Journal of Welding and Joining
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    • 제7권1호
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    • pp.36-41
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    • 1989
  • Among various calculation methods for residual stresses, inherent strain method can be useful one for its simplicity. In comparison with finite element method, it is more economical and efficient. First, inherent strain is assumed, and then incompatibility can be calculated from this inherent strain. Based on collocation method, incompatibility equation is solved assuming stress functions which satisfies boundary conditions. Assumed inherent strain can be determined through iterations on the condition that longitudinal residual stress in centerline is yield stress and transverse distortion is the same as predicted one from other method. Calculated results according to this analytic method yield good agreement with experimental ones.

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