• Journal of Powder Materials
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• v.6 no.2
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• pp.132-138
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• 1999

A new binder system and debinding process for low carbon residue in the injection molding of Nd(Fe, Co)B powder are investigated. In the injection molding of magnetic materials, it is demanded to reduce carbon residue which deteriorates their magnetic properties. The binder system developed is composed of polyethylene glycols (PEGs) and polypropylene (PP). PEG was selected as a major binder is component to be extracted in a molecular state by solvent extraction in ethanol, which step would leave no residue. PP was selected as a minor binder component to be subsequently removed by thermolysis which step would leave carbon residue. The behaviors of solvent extraction with the variations of PEG molecular weight, temperature, and time were examined. The dependency of residual carbon content on thermolysis atmosphere was also studied. Opened pore channels introduced in a green body by the solvent extraction and microstructures of the sintered magnets were observed using SEM.

• Transactions of Materials Processing
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• v.12 no.5
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• pp.457-464
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• 2003

In the powder compact melting technique, proper precursor fabrication is very important because density distribution after foaming and foamability are determined during precursor fabrication process. The fabrication of the precursor has to be performed very carefully because any residual porosity or other defects will lead to poor results in further processing. In order to evaluate the effect of the compaction parameters on the kinetics of the foaming process, a series of experiments were performed. In this study, aluminium foams with a closed cell structure were fabricated by using both the powder compact method and the induction heating process. A proper induction coil was designed to obtain a uniform temperature distribution over the entire cross sectional area of precursor. To establish the foamable precursor fabrication conditions, effects of process parameters such as the titanium hydride content (0.3∼1.5 wt.%), pressing pressure of the foamable precursor (50∼150kN) on the pore morphology were investigated.

• The Korean Journal of Pesticide Science
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• v.16 no.2
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• pp.145-150
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• 2012

This study was carried out to investigate the degradation of six residual pesticides (${\alpha}$- and ${\beta}$-Endosulfan, Cypermethrin, Fenitrothion, Hexaconazole, EPN) in red pepper powder after ultraviolet (UV) irradiation. The residual ratio of pesticides after 365 nm irradiation which distance is 20 cm and irradiation time is 5 minutes were 73.4, 69.6, 60.8, 92.7, 73.8 and 90.5% in ${\alpha}$-Endosulfan, ${\beta}$-Endosulfan, Cypermethrin, Fenitrothion, Hexaconazole and EPN, respectively. The residual ratio of pesticides after 254 nm irradiation which distance is 5 cm and irradiation time is 36 hours were 74.6, 64.5, 71.1, 79.1, 79.4 and 64.7% in ${\alpha}$-Endosulfan, ${\beta}$-Endosulfan, Cypermethrin, Fenitrothion, Hexaconazole and EPN, respectively.

• The Journal of Korean Academy of Prosthodontics
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• v.27 no.2
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• pp.53-78
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• 1989

This study was taken to observe the changes of the residual stress in the alloy and to measure 3 dimensional distortions of the long span ceramo-metal bridge. The materials used in this study were Pors-on 4 (Pd-Ag alloy), and Ceramco and Vita VMK 68 powders. The residual stress of the alloy was measured on the six specimens (dia. 8m/m) by the X-ray diffraction stress analyzer according to the kind of ceramic powder and different measuring stages. And, for the measurement of the distortions, fifteen specimens of the anterior 8-unit ceramo-metal brige were fabricated and subjected to the 3-D coordinate measuring machine. Variables included the 2 kinds of a ceramic powder and the presence or absence of a splint bar at the cast metal framework. The measuring stages in both were after casting, after degassing and after glazing. The following conclusions were obtained : 1. The residual stress of the alloy showed increasing tendency for the tension by the ceramic fusing, but there was not significance. 2. The tendency of the distortions in the cast metal frameworks were decrease of the width, the anterior displacement and sagging. 3. The amount of the distortions at the degassing stage were greater than that at the ceramic fusing stage. 4. The splint bar was effective to control the distortion only at ceramic fusing stage. 5. The sagging distortion in the Ceramco firing were even through all measuring stages, but in the Vita firing, pronounced at degassing stage.

• Steel and Composite Structures
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• v.33 no.1
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• pp.111-122
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• 2019

This paper presents an experimental work on the post-fire behavior of two kinds of innovative composite stub columns under eccentric compression. The partially precast steel reinforced concrete (PPSRC) column is composed of a precast outer-part cast using steel fiber reinforced reactive powder concrete (RPC) and a cast-in-place inner-part cast using conventional concrete. Based on the PPSRC column, the hollow precast steel reinforced concrete (HPSRC) column has a hollow column core. With the aim to investigate the post-fire performance of these composite columns, six stub column specimens, including three HPSRC stub columns and three PPSRC stub columns, were exposed to the ISO834 standard fire. Then, the cooling specimens and a control specimen unexposed to fire were eccentrically loaded to explore the residual capacity. The test parameters include the section shape, concrete strength of inner-part, eccentricity ratio and heating time. The test results indicated that the precast RPC shell could effectively confine the steel shape and longitudinal reinforcements after fire, and the PPSRC stub columns experienced lower core temperature in fire and exhibited higher post-fire residual strength as compared with the HPSRC stub columns due to the insulating effect of core concrete. The residual capacity increased with the increasing of inner concrete strength and with the decreasing of heating time and load eccentricity. Based on the test results, a FEA model was established to simulate the temperature field of test specimens, and the predicted results agreed well with the test results.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.33 no.6
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• pp.282-287
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• 2023

The effect of stress relief heat treatment temperature and duration time on the microstructure, residual stress and Vickers hardness of additively manufactured Ti-6Al-4V alloy using laser powder bed fusion process was clarified. As a result of stress relief heat treatment for 240 minutes at 823 K and 60 minutes or more at 873 K, residual stress was decreased less than 30 MPa without grain growth and phase transformation which causes dimensional distortion and deterioration of mechanical properties. In addition, hardness was increased with increasing heat treatment temperature and duration time. It was deduced that the refinement of acicular martensitic α' phase due to the increasing duration time of isothermal heat treatment at 773~873 K, which was not detected by XRD and phase map analysis using SEM-EBSD, probably increases the hardness.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.1
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• pp.26-32
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• 2021

Powder type sericite has been actively researched in the area of chemistry and mineralogy in terms of waste recycling. It is a material that can be obtained relatively inexpensively with a low thermal conductivity like general mica, so in order to improve the thermal conductivity of the mortar, powder type sericite was used in this work. Compressive strengths of mortar before and after high temperature exposure were compared and evaluated to determine the fire resistance of mortar with powder type sericite. According to the experimental results, it was found that the compressive strength decreased when powder type sericite was replaced with cement, but the decrease in compressive strength with the increasing amount of powder type sericite was insignificant. When powder type sericite was incorporated, the thermal conductivity decreased, and the residual strengths of the mortar specimens which were heat treated at 600℃, 900℃, and 1,200℃ were higher than that of plain mortar. From the comprehensive evaluation of the experimental results, it can be concluded that the powder type sericite has the potential to be used as a refractory material for cement composites.

• Korean Journal of Materials Research
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• v.4 no.8
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• pp.934-944
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• 1994

Effects of residual chloride on thermal decomposition behaviour of a-stannic acid and physical properties of $SnO_{2}$ powder were observed. The powder was fabricated by hydroxide method; $\alpha$-stannic acid was precipitated by mixing acqueous solutions of $SnCl_{4}$ and $NH_{4}$OH . The precipitate was washed with $NH_{4}NO_{3}$ solution while washing was controlled to be of three grades to modify its residual chloride content. The precipitate was dried at $1100^{\circ}C$ ~ 24h and calcined in air at $500^{\circ}C$ ~ $1100^{\circ}C$ for one hour. Thermal decomposition behaviour of $\alpha$-stannic acid was examined by a DT-TGA and a FTIR. Chemical composition and physical properties of $SnO_{2}$ powder were observed by an AES, a BET and a TEM, respectively. With a reduction in chloride content, the relative crystallite size of $SnO_{2}$ powder slightly increased by a low-temperature-calcining. However, at a high calcining temperature(T), the reverse relation occured. It was suggested that chloride ion replaces part of lattice oxygen site of a-stannic acid. Also, chloride ion on the site was suggested to retard de-hydration as well as crystalization at a low T while to promote crystal growth of $SnO_{2}$ by forming oxygen vacancy at a high T.

• Transactions of Materials Processing
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• v.30 no.3
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• pp.109-118
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• 2021

Recently, there has been an increased interest in the remanufacturing of mechanical parts using metal additive manufacturing processes in regards to resource recycling and carbon neutrality. DED (directed energy deposition) process can create desired metallic shapes on both even and uneven substrate via line-by-line deposition. Hence, DED process is very useful for the repair, retrofit and remanufacturing of mechanical parts with irregular damages. The objective of the current paper is to investigate the effects DED process parameters, including the effects of power and the scan speed of the laser, on deposition and residual stress characteristics for remanufacturing of mechanical parts using experiments and finite element analyses (FEAs). AISI 1045 is used as the substrate material and the feeding powder. The characteristic dimensions of the bead shape and the heat affected zone (HAZ) for different deposition conditions are obtained from the experimental results. Efficiencies of the heat flux model for different deposition conditions are estimated by the comparison of the results of FEAs with those of experiments in terms of the width and the depth of HAZ. In addition, the influence of the process parameters on residual stress distributions in the vicinity of the deposited region is investigated using the results of FEAs. Finally, a suitable deposition condition is predicted in regards to the bead formation and the residual stress.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.9 no.6
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• pp.1555-1559
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• 2008

The characteristics of 304 (Fe-18%Cr-12%Ni) and 316L (Fe-18%Cr-13%Ni-2.4%Mo) austenite stainless-steel compacts sintered with $5{\sim}15{\mu}m$ powder were investigated and the results led to the following conclusions: (1) When the sintering time was 3.6ks, the relative density of sintered compacts was $95{\sim}98%$, regardless of any other sintering condition. (2) When a vacuum sintering was done with $5{\mu}m$ stainless steel powders, almost fully-dense sintered compacts were obtained at is = 57.6ks. (3) The amount of residual oxygen in 304 and 316L sintered compacts was $0.5{\sim}0.6%$, regardless of sintering atmosphere. (4) The amount of residual oxygen in the vacuum sintered compact decreased more than 0.3 % due to addition of carbon powder, thereby reducing the formation of oxides. Furthermore, the addition of carbon improved the density of sintered compact, which enables us to make a fully-dense high performance sintered compact.