• 제목/요약/키워드: residual life assessment

검색결과 85건 처리시간 0.022초

손상역학을 이용한 용접부의 피로수명예측 (Fatigue Life Prediction of Weldment with Damage Mechanics)

  • 정흥진;유병찬
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2008년도 정기 학술대회
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    • pp.60-64
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    • 2008
  • According to previous research, welding-induced stress in steel structures can significantly affect the fatigue behaviour; it produces initial damage of weldiug part of structure locally and residual stresses reduce the fatigue strength after welding precess. In this study, through continuum damage mechanics, we can estimate the weldiug damage using the stress and strain history during welding process and the effect of welding residual stress for assessment of fatigue life. The variation of welding-induced stresses and strains need be traced precisely in advance for a reliable weldiug damage assessment. In this study, a damage and fatigue analysis techniques for steel structures with welding-induced residual stress are presented. First, We calculate the history of temperature according with welding process. And residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis. Secondly, welding damage and fatigue life are estimated with kinetic damage law.

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고온배관 T-부의 응력해석 및 잔여수명평가 (Stress Analysis and Residual Life Assessment of T-piece of High Temperature Pipe)

  • 권양미;마영화;조성욱;윤기봉
    • 한국안전학회지
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    • 제20권3호
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    • pp.34-41
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    • 2005
  • For assessing residual lift of the steam pipe in fossil power plants, inspections and analysis are usually focused on the critical locations such as butt welds, elbows, Y-piece and T-piece of the steam pipes. In predicting the residual life of T-piece, determination of local stress near welds considering system load as well as internal pressure is not a simple problem. In this study, stress analysis of a T-piece pipe was conducted using a three-dimensional model which represents the T-piece of a domestic fossil power station. Elastic and elastic-creep analysis showed the maximum stress level and its location. Residual creep rupture life was also calculated using the stress analysis results. It was argued that the calculated life is reasonably same as the measured one. The stress analysis results also support life prediction methodology based on in-field replication technique.

국부 취화부와 용접 잔류응력 효과를 고려한 원자로 출구노즐 용접부의 피로강도 평가 (Fatigue Assessment of Reactor Vessel Outlet Nozzle Weld Considering the LBZ and Welding Residual Stress Effect)

  • 이세환
    • Journal of Welding and Joining
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    • 제24권2호
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    • pp.48-56
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    • 2006
  • The fatigue strength of the welds is affected by such factors as the weld geometry, microstructures, tensile properties and residual stresses caused by fabrication. It is very important to evaluate the structural integrity of the welds in nuclear power plant because the weldment undergoes the most of damage and failure mechanisms. In this study, the fatigue assessments for a reactor vessel outlet nozzle with the weldment to the piping system are performed considering the welding residual stresses as well as the effect of local brittle zone in the vicinity of the weld fusion line. The analytical approaches employed are the microstructure and mechanical properties prediction by semi-analytical method, the thermal and stress analysis including the welding residual stress analysis by finite element method, the fatigue life assessment by following the ASME Code rules. The calculated results of cumulative usage factors(CUF) are compared for cases of the elastic and elasto-plastic analysis, and with or without residual stress and local brittle zone effects, respectively. Finally, the fatigue life of reactor vessel outlet nozzle weld is slightly affected by the local brittle zone and welding residual stresses.

고온 증기 파이프의 잔여수명 평가 (Remaining Life Assessment of High Temperature Steam Piping)

  • 윤기봉
    • Journal of Welding and Joining
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    • 제13권2호
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    • pp.12-24
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    • 1995
  • 최근에 국내 화력발전설비도 사용 기간이 30년을 넘게 됨에 따라, 고온설비의 경년열화도 평가 및 수명예측 기술에 대한 연구가 활발해지고 있다. 본 논문에서는 l965년부터 사용되어 노 후된 영월화력발전소 2호기의 주증기 파이프를 대상으로 실시한 열화도 및 수명평가 결과를 보고하였다. 주증기관의 취약부인 맞대기 용접부, 지류 용접부, Y부 및 T부 등의 용접부에 대해 표면복제법, 경도측정법을 사용하여 수명평가를 실시하였으며, 비파괴 검사에 의해 균열이 탐지된 경우에는 수명평가 컴퓨터 코드를 사용하여 균열성장에 의한 잔여수명을 계산하였다. 또한 파이프 모재의 잔여 수명은 해석적 방법에 의해 정량적으로 잔여수명을 계산한 후, 외경 패출량 측정, 입계부식법 등에 의해 재질 열화도를 정성적으로 평가하였다. 본 논문에서 사용한 기법 이외의 방법을 사용하여 수명평가 정확도를 개선하는 방향에 대한 의견도 제시하였다.

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잔류응력을 고려한 피로수명평가법의 적용성 검토(I) - 다양한 용접연결부에 대한 적용 - (Application of Fatigue Life Assessment considering Residual Stresses for Various Welded Details)

  • 한정우;이탁기;한승호;김재훈
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.125-129
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    • 2002
  • Authors had developed the model for the fatigue life assessment of welded details considering residual stress and its relaxation. The model consists of three ingredients; a hot-spot stress approach, a residual stress relaxation, and an equivalent stress. The equivalent stress is induced by stress ranges and the ratios between the applied mean stresses and the ultimate stress of material. Once being tuned with two specific fatigue tests by using load carrying cruciform joint, this model can be applied to many kinds of welded details which structural stress concentration factors are different from each other. This paper reports the application of the proposed model for various welded details including cover plate, longitudinal stiffener, gusset and side attachment. From the investigation of predicted results by using the proposed model it was shown that the ambiguous fatigue characteristics of the various details influenced widely by the welding residual stress are clarified, and also the model could be applied to assess fatigue life of general welded structures.

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제철용 고로의 유한요소해석 (Finite Element Analysis for Iron-Making Furnace)

  • 이만승;백점기;이제명
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 가을 학술발표회 논문집
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    • pp.245-253
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    • 2004
  • There has been recent demand for extending the life of age-degraded structures and equipment by such techniques as diagnosis, maintenance, safety assessment, and estimating residual life on iron-making plants and hydraulic, thermal, and nuclear power plants. These techniques take into account comprehensive scenarios that may cause malfunction and structural damage and allow an assessment of risk based on the likely scenarios. In particular the safety assessment and residual life estimation of age-degraded ships and equipment facilities require consideration of various factors such as mechanical and thermal stresses, corrosion, hardness, load variation due to changes of operating condition, crack generation and strength reduction of material by fatigue. In this study, a detail thermal stress analysis, one of useful techniques of safety assessment and maintenance, is performed on a blast furnace by using general FEM code (MSC/NASTRAN).

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상수도관로중 주철관종의 잔존수명 평가에 관한 연구 (Residual Life Assessment on Cast Iron Pipes of Water Distribution System)

  • 이현동;배철호;홍성호;황재운;곽필재
    • 한국물환경학회지
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    • 제20권3호
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    • pp.206-214
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    • 2004
  • Residual wall thicknesses, corrosion rates, and residual life of thirty four samples of cast iron pipes(CIPs) and ductile cast iron pipes(DCIPs) collected from water mains of B city were studied to estimate their remaining service life or optimum time of rehabilitation. The internal maximum corrosion depths of samples measured using a dial gauge after shot blasting were twice higher than the external in most cases. Therefore corrosion of water pipes was much more affected by internal water quality than soil. Residual wall thicknesses of DCIPs were higher than those of CIPs. That reason was thought to be that DCIPs have been protected from internal corrosion by lining cement mortar. Residual life calculated by maximum corrosion rate was ranged up to 44 years with 12.40 years average. Since most CIPs were much deteriorated, rehabilitation plan should be established soon in B city. Residual life of DCIP was 33.52 years average. When cement mortar lining is used up by neutralization of DCIPs. DCIP also should be rehabilitated.

표면복제를 사용한 mod HP강 개질로 튜브의 잔여수명 평가에 대한 연구 (Residual Life Assessment of mod HP Reformer Tubes Using Surface Replication Methods)

  • 류형기;;방효중;윤기봉
    • 한국가스학회지
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    • 제25권5호
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    • pp.30-36
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    • 2021
  • 정유 및 석유화학산업의 개질로 튜브에 사용되는 mod HP강에 대한 잔여수명의 예측법을 튜브의 표면 금속조직에 석출된 탄화물의 면적분율에 대한 정량적인 평가를 통해 연구하였다. 표면복제법을 활용한 미세조직 분석을 통하여 탄화물의 면적분율과 잔여수명 사이의 관계를 실험적으로 구하였다. 신재(Virgin)와 950 ℃의 개질로에서 1.8, 6.0, 7.2, 8.5, 9.7 및 16.2년 실제 사용한 튜브들을 광학현미경(OM)을 사용하여 관찰하였으며, 석출물의 면적분율을 Image J 프로그램을 이용한 정량적 이미지 분석에 의해 측정하였다. 석출물의 면적분율이 증가함에 따라 잔여수명이 감소하여 서로 반비례하는 결과를 보여주었다. 이 관계를 사용온도와 수명을 결합한 파라미터인 LMP로 나타내면, 신재에서 LMP 값이 가장 높게 나타났고, 사용시간이 증가할수록 LMP가 감소하여 잔여수명이 줄어 듦을 나타내었다. LMP와 탄화물의 면적분율과의 상관관계를 나타내는 관계식을 도출하였다. 도출한 관계식은 현장에서 잔여수명 평가를 위해 표면복제법 적용으로 면적분율을 측정하여 잔여수명을 평가하는데 사용될 수 있다.

변동하중하의 잔류응력을 고려한 십자형 용접부의 잔존 수명 예측에 관한 연구 (Fatigue Crack Propagation Life Assessment of T-joint Fillet Weldment Considering Residual Stress under Random Loading)

  • 김성훈;김경수;이장현;유창혁;유원효;유미지
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.46-55
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    • 2011
  • This paper deals with the crack propagation life assessment of T-joint welded structure where typical fatigue cracks have been frequently initiated when the marine vessels experience the storm load. Welding residual stresses are calculated to investigate its effects on the fatigue life. Thereafter the residual stress distribution was applied to the AFGROW life prediction program, which incorporated the loading, the welding residual stress, and the geometric shape of the structure. The fatigue tests of the T-joint welded specimen under storm loading show the beach mark clearly generated on the fractured section of the weldment. The crack propagation life estimated based on the beach mark is compared with that of AFGROW to validate the life prediction. Based on the results, the evaluation method of the remaining fatigue life for T-joint fillet weldment of marine vessel's cargo hold with random load or storm load was established.

Persistence and Degradation Pattern of Acequinocyl and Its Metabolite, Hydroxyl-Acequinocyl and Fenpyroximate in Butterburs (Petasites japonicus Max.)

  • Leesun Kim;Geun-Hyoung Choi;Hyun Ho Noh;Hee-Dong Lee;Hak-won Lee;Kee Sung Kyung;Jin-Ho Ro
    • 한국환경농학회지
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    • 제42권2호
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    • pp.93-103
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    • 2023
  • Persistence and degradation patterns of acequinocyl and its metabolite, hydroxyl-acequinocyl (acequinocyl-OH) and fenpyroximate in butterburs (Petasites japonicus Max.) were investigated after pesticide application. Butterburs, one of the minor crops in South Korea, was planted in two plots (plot A for double and plot B for single application) in a greenhouse. Butterburs samples were also planted in a separate plot without pesticide treatment, as the control. A commercial pesticide containing acequinocyl and fenpyroximate was applied to the foliage of butterburs at hourly intervals after dilution. Recoveries of acequinocyl and acequinocyl-OH were 78.6-84.7% and 83.7-95.5%, respectively; the relative standard deviation of the two compounds were less than 5%. The method limit of quantification was 0.01 mg/kg. The total (Ʃ) acequinocyl residues in butterburs reduced by 96.0% at 14 days and 75.9% at 7 days, in plot A and B, respectively, after final pesticide applications. The biological half-life (DT50) of Ʃ acequinocyl and fenpyroximate, calculated using the dissipation rate, was 3.0 days and 4.0 days, respectively. These data were used to set up maximum residue and safe standard levels when the pesticides are applied to control pests during butterbur cultivation. Risk assessment results showed that the maximum % acceptable daily intake was 7.74% for Ʃ acequinocyl and 0.16% for Ʃ fenpyroximate. The theoretical maximum daily intake of Ʃ acequinocyl and fenpyroximate was 26.3% and 35.8%, respectively. In conclusion, the concentrations of Ʃ acequinocyl and fenpyroximate in butterburs pose no significant health risks to Koreans.