• Title/Summary/Keyword: residual bending strength

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The Effect of Compressive Residual Stresses of Two-stage Shot Peening for Fatigue Strength of Spring Steel

  • Park, Keyoung Dong;Jung, Chang Gi;Kwon, Oh Heon
    • International Journal of Safety
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    • v.1 no.1
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    • pp.24-27
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    • 2002
  • Recently the steel parts used in automobiles are required to be used under high stress more than ever before due to the need of keeping the weight down. To achieve this requirement of the high strength steel, it must be necessary to decrease inclusion contents and surface defects as like decarburization, surface roughness etc. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG408l-SUP7, SAE 9254 and DIN 50CrV4) are shaped. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotating bending fatigue test and it results from (1) decreasing the surface roughness (2) unchanging the surface hardness (3) increasing the compressive residual stress. Moreover, results also show fatigue failures originated at the inclusion near the surface, and this inclusion type is turned out to be an alumina of high hardness.

The effect of compressive residual stresses of two-stage shot peening for fatigue strength of spring steel (스프링강의 피로강도에 미치는 2단 쇼트 피이닝에 의한 압축잔류응력의 영향)

  • 박경동;정찬기
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.71-79
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel(JISG4081-SUP ,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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Singular Stress Field Analysis and Strength Evaluation in Ceramic/.Metal Joints (세라믹/금속접합재의 열사이클피로에 따른 접합계면의 잔류응력분포 특성)

  • 박영철;김현수;허선철;강재욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.709-713
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    • 1996
  • The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

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Development of the Sub Gear for the Scissors Gear System for Automobile Engines

  • Nakazawa, Katsuhito;Nagata, Toshihiko;Motooka, Naoki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.756-757
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    • 2006
  • P/M enables the economical production of components for many kinds of gears. Functionally, the sub gear requires high tooth accuracy and bending fatigue strength. The whole tooth profile was sized after sintering to satisfy the gear tooth accuracy specification. The part was redesigned to reduce machining requirements. The required bending fatigue strength was achieved through appropriate material choice and induction of compressive residual stress by shotpeening after carburizing. The P/M sub gear replaced a forged steel gear, satisfied performance requirements, expanded the use of P/M applications and provided over 30% cost reduction.

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Fatigue characteristics of SCM 22 Steel by Shot Peening (쇼트피닝한 SCM22강의 피로 특성)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.126-131
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    • 1998
  • The influence of shot peening on the fatigue strength of SCM22 steel is investigated in this work. The shot peening process is applied to the heat treated specimens. Then, basic material properties and residual stresses are evaluated for specimens. Rotate bending and torsional fatigue tests are accomplished to investigate the effects of shot peening on the fatigue strength. experimental results show that the fatigue life was increased tremendously by shot peening. The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength.

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Comparative analysis among deterministic and stochastic collision damage models for oil tanker and bulk carrier reliability

  • Campanile, A.;Piscopo, V.;Scamardella, A.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.1
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    • pp.21-36
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    • 2018
  • The incidence of collision damage models on oil tanker and bulk carrier reliability is investigated considering the IACS deterministic model against GOALDS/IMO database statistics for collision events, substantiating the probabilistic model. Statistical properties of hull girder residual strength are determined by Monte Carlo simulation, based on random generation of damage dimensions and a modified form of incremental-iterative method, to account for neutral axis rotation and equilibrium of horizontal bending moment, due to cross-section asymmetry after collision events. Reliability analysis is performed, to investigate the incidence of collision penetration depth and height statistical properties on hull girder sagging/hogging failure probabilities. Besides, the incidence of corrosion on hull girder residual strength and reliability is also discussed, focussing on gross, hull girder net and local net scantlings, respectively. The ISSC double hull oil tanker and single side bulk carrier, assumed as test cases in the ISSC 2012 report, are taken as reference ships.

The effect of compress residual stresses of shot peening for fatigue strength of SUP7 and SAE9254 steel (SUP7 및 SAE9254강의 피로강도에 미치는 압축잔류응력의 영향)

  • Park, K.D.;Jung, C.G.
    • Journal of Power System Engineering
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    • v.5 no.4
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    • pp.67-73
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening iud single-stage shot peening for two kinds of spring steel(SUP7, SAE9254). This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from decreasing the surface roughness unchanging the surface hardness increasing the compressive residual stress. Results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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A Study on The Effect of Residual Stress on Fatigue Propagation Behavior of Spring Steel (스프링강의 피로진전거동에 미치는 잔류응력의 영향)

  • Park, Keyung-Dong;Jung, Chan-Gi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.366-372
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    • 2002
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface deject as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know tile influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at tire case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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A Study on the Surface Integrity of Grinding of Ceramics

  • Lee, Jongchan;Whan Chio;Woojin Sim;Yongky Kang;Eunha Hwang;Lee, Taewon;Sangbaek Ha;Kim, Sunghun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.90-96
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    • 2001
  • Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. the experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

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A Study on the Surface Intigrity of Grinding of Ceramics (세라믹연삭에 있어서 표면품위에 관한 연구)

  • Ha, Sang-Baek;Lim, Jong-Go;Kim, Sung-Huen;Choi, Whan;Lee, Jong-Chan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.337-342
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    • 2000
  • Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. The experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

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