• Title/Summary/Keyword: replacement proportion of silica fume

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Strength prediction and correlation of concrete by partial replacement of fly ash & silica fume

  • Kanmalai C. Williams;R. Balamuralikrishnan
    • Advances in concrete construction
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    • v.16 no.6
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    • pp.317-325
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    • 2023
  • Strength prediction and correlation of concrete is done using experimental and analytical methods. Main objective is to correlate the experimental and simulated values of compressive strength of concrete mix using Fly Ash (FA) and Silica Fume (SF) by partial replacement of cement in concrete. Mix proportion was determined using IS method for M40grade concrete. Hundred and forty-seven cubes were cast and tested using Universal Testing Machine (UTM). Genetic Algorithm (GA) model was developed using C++ program to simulate the compressive strength of concrete for various proportions of FA and SF replacements individually at 3% increments. Experiments reveal that 12 percent silica fume replacement produced maximum compressive strength of 35.5 N/mm2, 44.5 N/mm2 and 54.8 N/mm2 moreover 9 percent fly ash replacement produced a maximum strength of 31.9 N/mm2, 37.6 N/mm2 and 51.8 N/mm2 during individual material replacement of concrete mix. Correlation coefficient for each curing period of fly ash and silica fume replaced mix were acquired using trend lines. The correlation coefficient is found to be approximately 0.9 in FA and SF replaced mix irrespective of the mix proportion and age of concrete. A higher and positive correlation was found between the experimental and simulated values irrespective of the curing period in all the replacements.

Influence of Mix Factors and Mixing Ratio of Aggregate on the Strength and Water Permeability of Porous Concrete (포러스 콘크리트의 배합요인 및 골재 혼합비율이 강도 및 투수성능에 미치는 영향)

  • 김무한;김규용;백용관
    • Journal of the Korea Concrete Institute
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    • v.12 no.6
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    • pp.91-98
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    • 2000
  • Porous concrete having continuous voids is gaining more interest as an ecological material. It has several useful functions such as water and air permeability, sound absorption, etc. Its strengths are considerably lower than those of conventional concrete due to the large and continuous voids in it. This study has been carried out to investigate the influence of mix factors and mixture proportion of aggregate on the strengths and water permeability of porous concrete. And it has been carried out to investigate the evaluation of void of porous concrete by the ultra-sonic pulse velocity. The results f this study are as follows: 1) The theoretical void ratio has greater influence than any other factor on the strengths and water permeability of porous concrete. And it is a little affected by the replacement proportion of silica-fume and mixture proportion of aggregate. 2) Because the coefficients of correlation between the void ratio and ultra-sonic pulse velocity were relatively high, it will be possible that the void ratio is predicted by the ultra-sonic pulse velocity.

The effect of material factors on the compressive strength of ultra-high strength Steel Fiber Reinforced Cementitious Composites (재료요인이 초고강도 강섬유 보강 시멘트 복합체의 압축강도에 미치는 영향)

  • Park Jung Jun;Go Gyung Taek;Kang Su Tae;Ryu Gum Sung;Kim Sung Wook;Lee Jang Hwa
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.288-291
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    • 2004
  • In this paper, to make ultra-high strength SFRCC with the range of compressive strength 180MPa, it was investigated the constitute factors of ultra-high strength SFRCC influenced on the compressive strength. The experimental variables were water-cementitious ratio, replacement of silica fume, size and proportion of sand, type and replacement of filling powder, and using of steel fiber in ultra-high strength SFRCC. As a result, in water-binder ratio 0.18, we could make ultra-high strength SFRCC with compressive strength 180MPa through using of silica fume, quartz sand with below 0.5mm, filling powder and steel fiber.

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Assessment of strength and durability of bagasse ash and Silica fume concrete

  • Singaram, Jayanthi;Kowsik, Radhika
    • Computers and Concrete
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    • v.17 no.6
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    • pp.801-814
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    • 2016
  • An alternative type of building system with masonry units is extensively used nowadays to reduce the emission of CO2 and embodied energy. Long-term performance of such structures has become essential for sustaining the building technology. This study aims to assess the strength and durability properties of concrete prepared with unprocessed bagasse ash (BA) and silica fume (SF). A mix proportion of 1:3:3 was used to cast concrete cubes of size $100mm{\times}100mm{\times}100mm$ with various replacement levels of cement and tested. The cubes were cast with zero slump normally adopted in the manufacturing of hollow blocks. The cubes were exposed to acid attack, alkaline attack and sulphate attack to evaluate their durability. The mass loss and damages to concrete for all cases of exposures were determined at 30, 60, and 90 days, respectively. Then, the residual compressive strength for all cases was determined at the end of 90 days of durability test. The results showed that there was slight difference in mass loss before and after exposure to chemical attack in all the cases. Though the appearance was slightly different than the normal concrete the residual weight was not affected. The compressive strength of 10% bagasse ash (BA) as a replacement for cement, with 10% SF as admixture resulted in better strength than the normal concrete. Hence concrete with 10% replacement with BA along with 10% SF as admixture was considered to be durable. Besides solid concrete cubes, hollow blocks using the same concrete were casted and tested simultaneously to explore the possibility of production of masonry units.

Optimum Mix Proportion of Latex Modified Repair Mortar for Agricultural Concrete Structures (농업용 콘크리트 구조물을 위한 라텍스 개질 보수용 모르타르의 적정 배합비 도출)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Park, Seong-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.2
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    • pp.37-46
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    • 2007
  • The service life of agricultural concrete structures is designed in about 30 to 100 years, but actual service lift is estimated in an average 18 years. Therefore, as the service life of the agricultural concrete structures increases, necessity of repair by aging from various environment condition exposure increases. This study was to determinate the optimum mix proportion of latex modified repair mortar and to improve the durability performance of agricultural concrete structures. The physical and mechanical tests of latex modified repair mortar were performed. Tests of flow, compressive strength, flexural strength and bond strength tests were conducted. Test results show that the optimum nex proportion of latex modified repair mortar, when used in 5% latex volume fraction (weight of cement), 1.5% antifoaming agent (weight of latex), 0.2% PVA fiber volume fraction, 1:2 (binder-sand ratio), 10% silica fume replacement ratio (weight of cement), could result in best performance for the repair of agricultural concrete structures.

An Experimental Study on the Ready-Mixed Concrete Manufacture Performance of Ultra-High Strength Concrete using the Crushed Sand (부순모래를 사용한 초고강도 콘크리트의 레미콘 제조성능에 관한 실험적 연구)

  • Rho, Hyoung-Nam;Lim, Hyon-Ung;Choi, Se-Jin;Lee, Seong-Yeon;Lee, Sang-Soo;Song, Ha-Youg
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.25-28
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    • 2007
  • In this study we measured the changes according to time respectively on the basis of 0, 30, 60 and 90 minutes, taking into consideration the decline in fluidity of concrete according to elapsed time to analyze manufacturing capability of batcher plant according to elapsed time of ready-mixed concrete manufactured in batcher plant, and offer basic data for mixture design of ultra-high strength concrete. The proportion of water-binder was 23.55, water content was 160kg/m3, proportion of replacement of crushed sand was 0, 20 and 40% at 3 level, and we applied to the same condition of triaxial component using blast furnace slag powder and silica fume as admixture. And to meet the demand of certain fluidity, we measured respectively on property before and after hardening of ultra-high strength concrete using superplasticizer. As a result of experiment, before hardening of ultra-high strength concrete showed the best fluidity in conditions of crushed sand replacement rates of 20% and superplasticizer composition of 1.95%, but it appeared that fluidity drops as time goes by in the same composition condition. And it appeared that when it comes to hardened, the changes of compression strength according to elapsed time by crushed sand replacement rates were within 1MPa. Therefore, it turned out that the difference of strength according to elapsed time was low and compression strength of 280dys in composition mentioned above appeared highly as 88MPa.

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The Fundamental Characteristics for Mix Proportion of Multi-Component Cement (배합비에 따른 다성분계 시멘트의 기초특성)

  • Kim, Tae-Wan;Jeon, Jae-Woo;Seo, Min-A;Jo, Hyeon-Hyeong;Bae, Su-Yeon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.3
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    • pp.66-74
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    • 2016
  • The aim of this research work is to investigate the mix proportion of multi-component cement incorporating ground granulated blast furnace(GGBFS), fly ash(FA) and silica fume(SF) as an addition to cement in ternary and quaternary combinations. The water-binder ratio was 0.45. In this study, 50% and 60% replacement ratios of mineral admixture to OPC was used, while series of combination of 20~40% GGBFS, 5~35% FA and 0~15% SF binder were used for fundamental characteristics tests. This study concern the GGBFS/FA ratio and SF contents of multi-component cement including the compressive strength, water absorptions, ultrasonic pulse velocity(UPV), drying shrinkage and X-ray diffraction(XRD) analysises. The results show that the addition of SF can reduce the water absorption and increase the compressive strength, UPV and drying shrinkage. These developments in the compressive strength, UPV and water absorption can be attributed to the fact that increase in the SF content tends basically to consume the calcium hydroxide crystals released from the hydration process leading to the formation of further CSH(calcium silicate hydrate). The strength, water absorption and UPV increases with an increase in GGBFS/FA ratios for a each SF contents. The relationship between GGBFS/FA ratios and compressive strength, water absorption, UPV is close to linear. It was found that the GGBFS/FA ratio and SF contents is the key factor governing the fundamental properties of multi-component cement.

Investigation on the Mechanical Properties of High-Strength Recycled Fine Aggregate Mortar Made of Nanosilica Dispersed by Sonication (나노실리카 혼입률이 실리카퓸 및 고로슬래그 미분말을 혼입한 4성분계 고강도 순환잔골재 모르타르의 역학적 성능에 미치는 영향)

  • Seong-Woo Kim;Rae-Gyo Moon;Eun-Bi Cho;Chul-Woo Chung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.97-104
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    • 2023
  • In order to maximize the utilization of recycled fine aggregate, high strength mortar made of 100 % recycled fine aggregate was prepared, and its physical properties were evaluated to determine the possibility of using recycled fine aggregate as structural aggregate. The effect caused by the amount of nanosilica on the physical properties of w/b 0.2 recycled fine aggregate mortar consisting of cement, silica fume, and blast furnace slag. To improve the dispersion of nanosilica inside mortar, an aqueously dispersed nanosilica solution by ultrasonic tip sonication was prepared, and incorporated into the mortar to evaluate changes in mortar flow, porosity and compressive strength depending on nanosilica content. According to the experimental results, mortar flow decreased as the replacement ratio of nano-silica increased. As the replacement ratio of nanosilica increased up to 0.75 %, the porosity decreased and the compressive strength increased, but, at a replacement ratio of 1 %, the porosity increased and the compressive strength decreased. It was confirmed that the nano-silica replacement ratio of 0.75 % was optimum proportion to maximize the mechanical performance of high-strength recycled fine aggregate mortar.

An Experimental Study on Manufacturing Ultra-Hihg Strength Concrete of 2300kgf/$\textrm{cm}^2$ Compressive Strength -Part 1, The Experimental Program and Preliminary Experiment- (압축강도 2300kgf/$\textrm{cm}^2$의 초고강도콘크리트의 개발에 관한 실험적 연구 -제 1보, 실험 계획 및 예비실험을 중심으로-)

  • 최희용;김규용;김진만;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.246-251
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    • 1995
  • To reduce the size of structural members high strength concrete has recently been utilized for structrue such as ultra-high-rise buildings and prestressed concrete bridges in North America. and its compressive strength has gone up to 1300kgf/$\textrm{cm}^2$. In Japan, research on high-strength concrete has been undertaken on a large scale by the national enterprise so-called New RC Project, and this project purposed to develop the design compressive sstength of 1200kgf/$\textrm{cm}^2$. Considering these circumstance. the aim of this aim of this experimental study is to develop ultra-high-strength concrete with compressive stength over 2300kgf/$\textrm{cm}^2$ with domestic current materials. There are so many factors which influence on manufacturing of ultrahigh-strength concrete. The experimental factors selected in this study are mixing methods, curing methods, water-binder ratio, maximum size of coarse aggregate, and the replacement proportion of cement by silica fume. The results of this expermental study show that it is possible to develop the ultra-high-strength concrete with compressive strength over 2300kgf/$\textrm{cm}^2$.

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An Experimental Study on Manufacturing Ultra-High Strength Concrete of 2300kg/$\textrm{cm}^2$ Compressive Strength -Part 2, The Experiment on the Manufacture of the U-H-S Concrete- (압축강도2300kg/$\textrm{cm}^2$의 초고강도콘크리트의 개발에 관한 실험적 연구 -제 2보, 초고강도콘크리트의 제조에 관한 실험을 중심으로-)

  • 김진만;최희용;김규용;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.252-255
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    • 1995
  • To reduce the size of structural members, high strength concrete has recently been utilized for structure such as ultra-high-rise buildings and prestressed concrete bridges in North America. And its compressive strength has gone up to 1300kgf/$\textrm{cm}^2$. In Japan. research on high-strength concrete has been undertaken on a large scale by the national enterprise so-called New RC Project, and this Project purposed to develop the design compressive strength of 1200kgf/$\textrm{cm}^2$. Considering these circumstance. the aim of this experimental study is to develop ultra-high-strength concrete with compressive strenght over 2300kgf/$\textrm{cm}^2$ with domestic current materials. There are so many factors which influence the manufacturing of ultra-high-strength concrete. The experimental factors selected in this study are mixing methods. curing methods. water-binder ratio, maximum size of coarse aggregate, and the replacement proportion of cement by silica fume. The results of this expermental study show that it is possible to develop the ultra-high-stength concrete with compressive strength over 2300kgf/$\textrm{cm}^2$.

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