• Title/Summary/Keyword: repair methods

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Failure of Ammonia Synthesis Converter Due to Hydrogen Attack and Its On-Stream Assessment Using ToFD Method

  • Albiruni, Farabirazy;Lee, Joon-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.132-137
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    • 2008
  • A failure analysis of ammonia converter which suffered hydrogen attack in two years since its initial operating time was presented. It is constructed from 2.25 Cr.1 Mo steel. Analysis showed that the failure on closing seam weld joint was due to local improper post weld heat treatment (PWHT). Improper PWHT can introduce high residual stresses in thick-walled pressure vessel. High residual stress level in weld joint is very prone to hydrogen attack for any components which are operating in hydrogen gas environment. The repair procedures based on the principle to decrease the residual stress then proposed. The repair was controlled very carefully by applying several nondestructive tests in the each stage of repair. To assure the successful of the proposed repair, after one year since repair time, high temperature ultrasonic and TOFD methods were applied on-stream to this equipment in order to evaluate its post repair condition. The two methods showed good results on the repaired area.

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A Preliminary Study on the Prediction of School Facilities Repair Frequency and Rate (학교시설 수선주기 및 수선율 예측에 관한 기초적 연구)

  • Jung, Young-Han;Lee, Jae-Sung;Cho, Bong-Ho
    • The Journal of Sustainable Design and Educational Environment Research
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    • v.9 no.2
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    • pp.1-8
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    • 2010
  • This study is to present an engineering solution for the repair frequency and repair rates of a building. The existing data for the repair frequency and repair rates are used to draw the probability distribution for the generalized repair frequency and repair rate in a building. The suggested methodology can be widely used for most buildings to estimate the legal repair frequency and repair rates. Also, the methodology can be applied to resolve the risks on the maintenance costs in LC (Life Cycle) plans or LCC (Life Cycle Cost) analysis. As the future studies, there are the multiple regression analysis including the parameters on incurred costs and the decision methods on efficient repair and replacement.

Optimizations of Imperfect Repair Models

  • Lee, Eui-Yong;Park, Seung-Kyoung
    • Communications for Statistical Applications and Methods
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    • v.8 no.3
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    • pp.711-717
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    • 2001
  • Two imperfect repair models for system are considered, one introduced by Brown and Proschan(1983) and the other by Lee and Seoh(1999). We, in this paper, after assigning repair costs to the system, optimize both repair models, when the underlying life distributions of the system are exponential, uniform and Weibull.

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Case Study of Non-Metallic Repair Systems for Metallic Piping

  • Hammad, Bakr. S.
    • Corrosion Science and Technology
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    • v.7 no.1
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    • pp.6-12
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    • 2008
  • Non-metallic composite overwrap repair methods utilize resin based fiber-reinforced composite materials, which have higher specific strength to weight ratio and stiffness, superior corrosion and fatigue resistance, and substantially reduced weight when compared to carbon steel. Non-metallic repair methods/systems can allow desired functional properties to be achieved at a respectable economic advantage. For example, non-metallic composite repair systems have at least a 50 year design stress of 20 ksi and approximately 25% of the short term tensile strength of fiberglass. For these systems, the contribution of the repaired steel to the load carrying capability need not be considered, as the strength of the repair itself is sufficient to carry the internal pressure. Worldwide experience in the Oil & Gas industry confirms the integrity, durability, inherent permanency, and cost-effectiveness of non-metallic composite repair or rehabilitation systems. A case study of a recent application of a composite repair system in Saudi Aramco resulted in savings of 37% for offshore subsea line and 75% for onshore above grade pipeline job. Maintaining a pipeline can be costly but it is very small in comparison to the cost of a failure. Pipeline proponents must balance maintenance costs with pipeline integrity. The purpose is not just to save money but also to attain a level of safety that is acceptable. This technology involves the use of an epoxy polymer resin based, fiber-reinforced composite sleeve system for rehabilitation and /or repair pipelines.

A Studt on the Physical and Chemical Properties of Epoxy Resin in RC Structures (RC 구조물 보수용 에폭시 레진의 물리.화학적 특성 고찰)

  • 김도겸;유영찬;이장화;박승범
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.571-578
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    • 1997
  • In the repair and repair works, epoxy resins are widely used as repair materials. The successful concrete repairs and retrofit works depends on the quality of the repair and retrofit materials. Although many materials for the repairs and retrofit have been developed in many contries, information on the repair methods are somewhat limited. Futhermore, the repairs and retrofit methods are also largely dependent on those froms in other developed contries, it is necessary to initiate rather fundamental repair-related research. The purpose of this study is to investigate th physical and mechanical properties of epoxy resin which is commonly used in repairing concrte crack in RC structures. The basic physical properties such as specific gravity, gel point and shrinkage ratio as well as the mechanical properties such ad the tensile and compressive strength, elastic modulus were acquired by the standard test method (KS code). For the test results, the great deviations of physical and mechanical properties among the test materials were discovered and is, therefore, recommended that careful attentions should be give in selecting the epoxy resin by considering the characteristics of the repair materials and repair works.

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Repair policies of failure detection equipments and system availability

  • Na, Seongryong;Bang, Sung-Hwan
    • Communications for Statistical Applications and Methods
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    • v.29 no.2
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    • pp.151-160
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    • 2022
  • The total system is composed of the main system (MS) and the failure detection equipment (FDE) which detects failures of MS. The analysis of system reliability is performed when the failure of FDE is possible. Several repair policies are considered to determine the order of repair of failed systems, which are sequential repair (SQ), priority repair (PR), independent repair (ID), and simultaneous repair (SM). The states of MS-FDE systems are represented by Markov models according to repair policies and the main purpose of this paper is to derive the system availabilities of the Markov models. Analytical solutions of the stationary equations are derived for the Markov models and the system availabilities are immediately determined using the stationary solutions. A simple illustrative example is discussed for the comparison of availability values of the repair policies considered in this paper.

Fragility curves and loss functions for RC structural components with smooth rebars

  • Cardone, Donatello
    • Earthquakes and Structures
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    • v.10 no.5
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    • pp.1181-1212
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    • 2016
  • Fragility and loss functions are developed to predict damage and economic losses due to earthquake loading in Reinforced Concrete (RC) structural components with smooth rebars. The attention is focused on external/internal beam-column joints and ductile/brittle weak columns, designed for gravity loads only, using low-strength concrete and plain steel reinforcing bars. First, a number of damage states are proposed and linked deterministically with commonly employed methods of repair and related activities. Results from previous experimental studies are used to develop empirical relationships between damage states and engineering demand parameters, such as interstory and column drift ratios. Probability distributions are fit to the empirical data and the associated statistical parameters are evaluated using statistical methods. Repair costs for damaged RC components are then estimated based on detailed quantity survey of a number of pre-70 RC buildings, using Italian costing manuals. Finally, loss functions are derived to predict the level of monetary losses to individual RC components as a function of the experienced response demand.

A Study on the Repair Welding Methods for Cylinder Block of Diesel Engines (디젤기관 실린더 블록의 보수용접법에 대한 연구)

  • Kim, Jong-Ho;Cho, Sang-Myung
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.287-288
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    • 2006
  • Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules, welding repairs of cylinder block made of cast irons are generally not permitted. However, such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the cylinder blocks, made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding methods of packing seat and o-ring seat of cylinder block and apply them to the practice. It is concluding remarks that the suspected crack by a magnetic particle test due to different magnetic permeability can be identified, which are not associated with a mechanical discontinuity.

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An Experimental Study on the Evaluation of Injection-ability for Concrete Crack-Repair Materials by using Ultrasonic Pulse Measurement Method. (초음파 측정법을 이용한 콘크리트 균열보수재의 충전성능 평가에 관한 실험적 연구)

  • Lee, Sang-Hyun;Lee, Han-Seung;Park, Sung-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.515-518
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    • 2005
  • A concrete is easy to happen crack. So it requires crack-repair work to solve quality deteriorations of a building because of cracks. When crack is filled with crack-repair materials, it is difficult to find out how depth it was injected. So in this study we evaluated the injection depth with using indirect and oblique methods, ultrasonic pulse measurement method of NDT. The results of this study showed that both methods are possible to evalute penetration depth of crack-repair materials and indirect methods is thought to be more useful one than obliqure one.

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Repair methods for aging aircraft and application of composite patch repair (노후항공기의 보수 방법 및 복합재 패치보수의 응용)

  • 김위대;김종진
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.167-172
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    • 2002
  • During the operation of military aircraft, maintenance is divided into organizational, intermediate and depot maintenance. In the depot maintenance, after removal of major parts and removable doors, damage assessment is performed. Locating damage, charactering the damage and determining its extent, zoning the damage on the part being repaired and re-evaluation of the damaged area after damage removal. Repair joints are classified by bonded joints and bolted joints, depending on joining material. In this paper, repair method in aging aircraft is investigated and the possibility of application of copmposite patch is surveyed.

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