• Title/Summary/Keyword: remained aluminum

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Test Run for the Production of Aluminum Hydroxide by Recycling of Waste Aluminum Dross (알루미늄 폐드로스로부터 수산화알루미늄 생산 시운전 결과)

  • Lee Hooin;Park Ryungkyu;Kim Joonsoo
    • Resources Recycling
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    • v.13 no.2
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    • pp.47-53
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    • 2004
  • Waste aluminum dross is a major waste in the aluminum scrap smelters, and some metallic aluminum remains in the waste dross. In the previous study, waste aluminum dross was leached with sodium hydroxide solution to extract the remained aluminum into the solution, and aluminum hydroxide precipitate was recovered from the leached solution. A pilot plant was constructed and tested to demonstrate the developed technology. One thousand tons of waste aluminum dross could be processed, and about five hundred tons of aluminum hydroxide could be produced in the pilot plant. From the test run of the pilot plant, it was confirmed that the developed technology could be employed as a commercial scale and the produced aluminum hydroxide could be used for water treatment agent.

Preparation of Castable Refractories by Recycling of Aluminum Dross (알루미늄드로스를 재활용한 캐스타블내화물 제조)

  • Park Hyungkyu;Lee Hooin;Lee Jinyoung
    • Resources Recycling
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    • v.12 no.3
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    • pp.46-53
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    • 2003
  • Recycling of aluminum dross is an important issue in the secondary aluminum industries. In this study, aluminum dross generated in the domestic secondary aluminum industry was processed to use it as raw material for producing alumina refractories. Sample dross was classified according to its size. The dross smaller than 1 mm was leached with sodium hydroxide solution to extract the remained aluminum from the dross into the solution. and then aluminum hydroxide precipitate was recovered from the leach liquor. The waste residue in the leaching was washed, dried and roasted. Most remained metallic components in the residue was changed into oxide through the processes. The roasted dross was made into alumina castable refractories by mixing with aggregates and a binder. Bending strength of the tested castable specimen was over $25\;kg/\textrm{m}^2$ and compressive strength over $80\;kg/\textrm{cm}^2$, which satisfied the Korean Standard value respectively. From the results, it was suggested that this process could be applicable to recycling of aluminum dross.

Test Run of Pilot Plant for Recycling of the Leached Residue in the Processing of Waste Aluminum Dross (알루미늄 폐드로스 침출잔사 처리 파일롯트 플랜트 시운전 결과)

  • 박형규;이후인
    • Resources Recycling
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    • v.13 no.3
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    • pp.50-57
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    • 2004
  • Waste aluminum dross is a major waste in the aluminum scrap smelters and its components are mostly alumina and remained metallic aluminum. In the process to extract the remained aluminum from the waste dross by leaching with sodium hydroxide solution, residue is generated and its main component is alumina. This residue could be recycled into ceramic materials such as alumina castable refractories by going through a series of treatments such as washing, drying and roasting. In this study, a pilot plant was constructed and tested to demonstrate the developed technology. One thousand tons of waste aluminum dross could be processed, and about seven hundred tons of ceramic materials produced in the demonstration line. From the test run of the pilot plant, although it was confirmed that the developed technology could be applied to commercialization, several technical improvements were found to be necessary for reducing impurities such as Na, Fe and for reforming drying equipment.

Texture of Asymmetrically Rolled AA 3003 Aluminum alloy (비대칭 압연한 AA 3003 합금의 조직 변화)

  • Akramov, S.;Kim, I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.332-333
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    • 2007
  • The effect of asymmetric rolling on the recrystallization texture of an AA 3003 Aluminum alloy was investigated by X-ray diffraction. It was found that the texture of asymmetrically rolled sheets prior to subsequent heat treatment promoted the formation of the <111>//ND textures, and remained after heat treatment at $275^{\circ}C$ during 20 min in salt bath condition.

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A Study for Ni-Al based Intermetallics Coating onto Aluminum Substrate by Induction Heating (고주파 유도가열을 통한 알루미늄 기판재위 Ni-Al계 금속간화합물의 연소합성코팅에 관한 연구)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.28 no.2
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    • pp.56-61
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    • 2012
  • In order to investigate the possibility of Ni-Al based intermetallics coating onto aluminum substrate, the coating process for induction heating has been evaluated by microscopically analyzing the intermetallic layers coated at temperatures lower than the melting temperature of aluminum. The coating layers were divided into two parts with different microstructure along the depth. Hard $NiAl_3$ layer was found at lower parts of the coatings near the interface with aluminum substrate. This layer was formed by the diffusion of aluminum atoms from the substrate into the coating layer across the interface during the induction heating. Meanwhile, at the upper parts of the coating near the surface, a large amount of un-reacted Ni was still remained and surrounded by several Ni-Al based intermetallic compounds, such as $Ni_3Al$, NiAl and $Ni_2Al_3$ formed by the lattice diffusion.

Preparation of Alum and Poly Aluminum Chloride Using Waste Aluminum Dross (알루미늄 폐드로스를 재활용(再活用)한 Alum과 Poly Aluminum Chloride 제조(製造) 연구(硏究))

  • Park, Hyung-Kyu;Lee, Hoo-In;Choi, Young-Yoon
    • Resources Recycling
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    • v.16 no.5
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    • pp.3-7
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    • 2007
  • Waste aluminum dross was processed to prepare alum with sulfuric acid, and poly aluminum chloride(PAC) with hydrochloric acid. Metallic aluminum remained in the waste dross was dissolved into the sulfuric acid solution, and the solution could be used as alum for water treatment chemicals after adjusting the required alumina concentration and pH of the solution. Also, it was dissolved into the hydrochloric acid solution and processed to make PAC solution. Compared with the conventional method for preparation of alum and PAC using aluminum hydroxide, material cost could be saved in this method. Also, there is an additional merit in view of recycling of the waste aluminum dross by reducing the amount of waste disposed to landfill.

Preparation of Alum for Water Treatment Product Using Waste Aluminum Dross (알루미늄 폐드로스로부터 수처리응집제용 황산알루미늄 제조)

  • Park, Hyung-Kyu;Choi, Young-Yoon;Eom, Hyung-Choon;Bae, Dong-Su
    • Resources Recycling
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    • v.15 no.4 s.72
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    • pp.60-63
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    • 2006
  • Waste aluminum dross was leached with sulfuric acid to prepare alum used for water treatment product. The remained metallic aluminum in the waste aluminum dross was extracted into the solution to make aluminum sulfate solution. The solution could be used as alum for water treatment product after adjusting the required alumina concentration and the basicity. Comparing to the conventional method for alum using aluminum hydroxide, material cost could be saved in this method. Also, there is an additional merit in view of recycling of the waste aluminum dross by reducing the amount of waste dross to be landfilled.

The formation of highly ordered nano pores in Anodic Aluminum Oxide

  • Im, Wan-soon;Cho, Kyung-Chul;Cho, You-suk;Park, Gyu-Seok;Kim, Dojin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.53-53
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    • 2003
  • There has been increasing interest in the fabrication of nano-sized structures because of their various advantages and applications. Anodic Aluminum Oxide (AAO) is one of the most successful methods to obtain highly ordered nano pores and channels. Also It can be obtained diverse pore diameter, density and depth through the control of anodization condition. The three types of substrates were used for anodization; sheets of Aluminum on Si wafer and Aluminum on Mo-coated Si wafer. In Aluminum sheet, a highly ordered array of nanoholes was formed by the two step anodization in 0.3M oxalic acid solutions at 10$^{\circ}C$ After the anodization, the remained aluminum was removed in a saturated HgCl$_2$ solution. Subsequently, the barrier layer at the pore bottom was opened by chemical etching in phosphoric acid. Finally, we can obtain the through-channel membrane. In these processes, the effect of various parameters such as anodizing voltage, anodizing time, pore widening time and pre-heat treatment are characterized by FE-SEM (HITACH-4700). The pore size. density and growth rate of membrane are depended on the anodizing voltage and temperature respectively. The pore size is proportional to applied voltage and pore widening time The pore density can be controlled by anodizing temperature and voltage.

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Preparation of PAC for Water Treatment Chemicals Using Waste Aluminum Dross (알루미늄 폐드로스로부터 수처리응집제용 염화알루미늄 제조)

  • Park, Hyung-Kyu;Choi, Young-Yoon;Eom, Hyoung-Choon;Bae, Dong-Su
    • Resources Recycling
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    • v.15 no.5 s.73
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    • pp.52-56
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    • 2006
  • Waste aluminum dross was leached with hydrochloric acid to prepare PAC, poly aluminium chloride, used as water treatment chemicals. Metallic aluminum remained in the waste aluminum dross was dissolved into the hydrochloric acid solution. The solution could be used as PAC after adjusting the required alumina concentration and the basicity. Comparing to the conventional method far preparation of PAC using aluminum hydroxide, material cost could be saved in this method. Also, there is an additional merit in view of recycling of the waste aluminum dross by reducing the amount of waste dross to be landfilled.

X-RAY PHOTOELECTRON SPECTOSCOPIC ANALYSIS OF ALUMINUM COMPOUND ADSORBED ON PULP FIBER SURFACES

  • Takuya Kitaoka;Hiroo Tanaka
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 1999.04b
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    • pp.239-244
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    • 1999
  • aluminum sulfate (alum) as a representative retention aid in papermaking processes was added to pulp suspensions, and the aluminum components adsorbed on the pulp were investigated quantitatively by two types of X-ray elementary analyses with regard to simultaneous changes of their surface charges. X-ray photoelectron spectroscopy (XPS) and X-ray fluorescence analysis (XFA) were applied to determine the aluminum components retained in pulp pads up to ca. 10 nm and 100${\mu}$m depth, respectively. In other words, XPS was utilized to analyze the outermost surface layers of the samples, and XFA was available for measurement of their extensive regions. A particle charge detector (PCD) was used to monitor streaming potentials at various pHs of the pulp mixtures under moderate sharing conditions. At pH 4.5 of pulp suspensions containing alum, surface charges of pulp fibers varied from negative to slight negative (approximately neutral) according to adsorption of aluminum components onto the pulp fibers. Subsequently, when a dilute NaOH solution in limited amounts was added to pulp mixtures, both streaming potentials and surface aluminum content of the pulp fibers increased distinctly although little total aluminum retention increased. Further addition of alkali solutions brought drastic decreases of the surface charges and surface aluminum content, while total aluminum content, on the contrary, increased gradually under neutral conditions. These results indicate that residual aluminum ions remained in pulp suspensions are predominantly adsorbed on surfaces of pulp fibers by adequate alkali additions and they must sufficiently cationize the fiber surfaces with increases of somewhat cationic aluminum complexes formed on the surfaces. On the other hand, aluminum components formed in higher pH ranges have nearly no contribution to improvement of charge properties of the pulp fiber surfaces, even though aluminum retention in pulp pads increases. XPS and XFA analyses combined with streaming potential measurement using a PCD suggest close relationships between aluminum content on the pulp fiber surfaces and their charge properties.