• 제목/요약/키워드: reforming reaction

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Effect of oxygen distribution for hot spot and carbon deposition minimization in a methane autothermal reforming reactor

  • Lee, Shin-Ku;Bae, Joong-Myeon;Kim, Yong-Min;Park, Joong-Uen;Lim, Sung-Kwang
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.1996-2000
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    • 2008
  • In autothermal reforming reaction, oxygen to carbon ratio (OCR) and steam to carbon ratio (SCR) are significant factors, which control temperature and carbon deposition into the reactor. The OCR is more sensitive than the SCR to affect the temperature distribution and reforming efficiency. In conventional operation, hydrocarbon fuel, steam, and oxygen was homogeneously mixed and injected into the reactor in order to get hydrogen-rich gas. The temperature was abruptly raised due to fast oxidation reaction in the former part of the reactor. Deactivation of packed catalysts can be accelerated there. In the present study, therefore, the effect of the oxygen distribution is introduced and investigated to suppress the carbon deposition and to maintain the reactor in the mild operating temperature (e.g., $700{\sim}800^{\circ}C$). In order to investigate the effect numerically, the following models are adopted; heterogeneous reaction model and two-medium model for heat balance.

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금속모노리스에 부착된 Ni/CeO2-ZrO2를 이용한 메탄의 자열개질반응 (Autothermal Reforming of Methane using Metallic Monolith Catalyst Coated Ni/CeO2-ZrO2)

  • 이태준;조경태;이종대
    • Korean Chemical Engineering Research
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    • 제45권6호
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    • pp.663-668
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    • 2007
  • $Ni/CeO_2-ZrO_2$ 촉매를 이용하여 수소 제조를 위한 메탄의 자열개질반응 특성을 조사하였다. 메탄의 자열개질반응에서 촉매의 활성과 안정성을 향상시키기 위해 알루미나가 코팅된 금속 모노리스를 사용하였으며, 금속모노리스 촉매체는 높은 반응온도에서 분말형태의 촉매에 비해 높은 메탄 전환율을 나타내었다. 자열개질반응에 있어서 $H_2O/CH_4/O_2$의 비는 전환율에 영향을 미치는 중요한 변수임을 알 수 있었다. $H_2O/CH_4$ 비가 증가함에 따라 수소 수율은 증가되고, 또한 $O_2/CH_4$ 비가 증가함에 따라 메탄 전환율은 증가하지만 수소 수율은 감소하였다. $Ni/CeO_2-ZrO_2$ 촉매에 0.5 wt%의 귀금속 촉매인 Ru 첨가로 인해 낮은 반응온도에서 촉매 활성이 향상되었다.

루테늄 촉매를 이용한 에탄의 수증기 개질 반응 Kinetics와 반응기 Sizing (Reaction Kinetics for Steam Reforming of Ethane over Ru Catalyst and Reactor Sizing)

  • 신미;성민준;장지수;이경은;조정호;이영철;박영권;전종기
    • 공업화학
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    • 제23권2호
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    • pp.204-209
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    • 2012
  • 상업용 루테늄 촉매 상에서 에탄의 수증기 개질 반응에 대한 kinetics 데이터를 얻기 위하여 반응온도, 에탄의 분압, 수증기/에탄의 비 등을 변화시키면서 반응 실험을 수행하였다. Kinetics 데이터를 사용하여 Power rate law kinetic model 과 Langmuir-Hinshelwood model의 parameter를 구하였다. 또한 kinetic model식을 적용하여 PRO/II를 이용한 공정 모사를 통해서 에탄의 수증기 개질 반응기 sizing을 수행하였다. 동일한 전환율을 얻기 위해서는 Power rate law model을 적용하였을 경우가 Langmuir-Hinshelwood model을 적용하였을 경우보다 개질 반응기의 부피가 더 큼을 알 수 있었다. Langmuir-Hinshelwood model에 의해 계산된 반응 속도가 반응 실험 결과에 의해 구해진 반응 속도와 더 잘 일치했기 때문에 Langmuir-Hinshelwood model을 적용하여 계산된 반응기의 크기가 실제 반응기 설계에 더 적절하다고 판단된다.

수소 생산을 위한 Cu/ZnO/Al2O3 촉매상에서 DME의 수증기 개질 반응 연구 (A Study on the Steam Reforming Reaction of DME on Cu/ZnO/Al2O3 Catalyst for Hydrogen Production)

  • 변현승;구윤지;오주희;반재성;나영진;이제설;조원준
    • 한국수소및신에너지학회논문집
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    • 제34권6호
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    • pp.581-586
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    • 2023
  • As the development of alternative energy is required due to the depletion of fossil fuels, interest in the use of hydrogen energy is increasing. Hydrogen is a promising clean energy source with high energy density and can lead to the application of environmentally friendly technologies. However, due to difficulties in production, storage, and transportation that prevent the application of hydrogen-based eco-friendly technology, research on reforming reactions using dimethyl ether (DME) is being conducted. Unlike other hydrocarbons, DME is attracting attention as a hydrogen carrier because it has excellent storage stability and transportability, and there is no C-C bond in the molecule. The reaction between DME and steam is one of the reforming processes with the highest hydrogen yield in theory at a temperature lower than that of other hydrocarbons. In this study, a hydrogen reforming device using DME was developed and a catalyst prepared by supporting Cu in alumina was put into a reactor to find optimal hydrogen production conditions for supplying hydrogen to fuel cells while changing reaction temperature (300-500℃), pressure (5-10 bar), and steam/carbon ratio (3:1 to 5:1).

자열개질기의 운용조건에 따른 열유동 수치해석 (Thermal Flow Analysis of Operating Parameters in Autothermal Reformer)

  • 박승환;김진욱;박달영;김재동;이도형
    • 한국유체기계학회 논문집
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    • 제14권6호
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    • pp.61-67
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    • 2011
  • The study is to analyze the chemical and heat-flow reactions in the hydrogen generation unit(autothermal reformer), using computational numerical tools. Autothermal reformer(ATR) is involved in complex chemical reaction, mass and heat transfer due to exothermic and endothermic reactions. Therefore it is necessary to reveal the effects of various operation parameters and geometries on the ATR performance by using numerical analysis. Numerical analysis needs to dominant chemical reactions that includes Full Combustion(FC) reaction, Steam Reforming(SR) reaction, Water-Gas Shift(WGS) reaction and Direct Steam Reforming(DSR) reaction. The objective of the study is to improve theoretically the reformer design capability for the goal of high hydrogen production in the autothermal reformer using methane. Hydrogen production reached maximum in a certain value of Oxygen to Carbon Ratio(OCR) or Steam to Carbon Ratio(SCR). When the longitudinal distance to dimeter ratio(L/D) is increased, hydrogen production increases.

CH4 Dry Reforming on Alumina-Supported Nickel Catalyst

  • Joo, Oh-Shim;Jung, Kwang-Deog
    • Bulletin of the Korean Chemical Society
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    • 제23권8호
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    • pp.1149-1153
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    • 2002
  • CH4/CO2 dry reforming was carried out to make syn gas on the Ni/Al2O3 catalysts calcined at different temperatures. The Ni/Al2O3 (850 $^{\circ}C)$ catalyst gave good activity and stability w hereas the Ni/Al2O3 $(450^{\circ}C)$ catalyst showed lower activity and stability. The NiO/Al2O3 catalyst calcined at $850^{\circ}C$ for 16 h (Ni/Al2O3 $(850^{\circ}C))$ formed the spinel structure of nickel aluminate, which was confirmed by TPR. The carbon formation rate on the Ni/Al2O3 $(850^{\circ}C)$ catalyst was very low till 20 h, and then steeply increased with reaction time without decreasing the activity for CH4 reforming. The Ni/Al2O3 $(450^{\circ}C)$ catalyst showed high carbon formation rate at the initial reaction time and then, the rate nearly stopped with continuous decreasing the activity for CH4 reforming. Even though the amount of carbon deposition on the Ni/Al2O3 $(850^{\circ}C)$ catalyst was higher than that on the Ni/Al2O3 $(450^{\circ}C)$ catalyst, the activity for CH4ing was also high, which could be attributed to the different type of the carbon formed on the catalyst surface.

메탄올 수증기 개질반응에서 알루미나 및 하이드로탈사이트를 이용한 니켈 및 구리 촉매 비교 연구 (Comparative Study of Nickel and Copper Catalysts Using Al2O3 and Hydrotalcite in Methanol Steam Reforming)

  • 이재혁;장승수;안호근
    • 한국가스학회지
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    • 제26권2호
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    • pp.14-20
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    • 2022
  • 본 연구에서는 메탄올 수증기 개질 반응을 이용하여 수소를 제조할 수 있는 촉매 반응 특성을 조사하였다. 메탄의 수증기 개질 반응시 자주 사용되는 니켈, 그리고 메탄올 합성 시 자주 사용되는 구리를 주 활성금속으로 사용하였으며, 지지체로는 다공성 및 열적 안정성이 우수하고, 높은 비표면적, 약한 루이스 산점과 염기성을 가지고 있는 하이드로탈사이트를 이용함으로서 높은 활성을 가지는 촉매와 그 특성에 대해서 파악하였다. 본 연구에서는 환원성이 높은 구리금속의 촉매에서 높은 반응성을 나타내었으며, 각각의 촉매에서는 함침량이 높아질수록 메탄올 전환율 및 높은 수소 선택도를 보여 주었다.

대기압 플라즈마를 이용한 메탄의 건식개질과 부분산화반응의 비교 (Study on dry reforming and partial oxidation of methane.)

  • 황나경;차민석;이대훈;송영훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2892-2897
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    • 2008
  • Plasma techniques have been proposed to generate a hydrogen enrich gas to investigate a feasibility of plasma techniques on a fuel reforming, we considered a dry reforming and a partial oxidation with methane in the atmospheric pressure. For these experiments, we employed an arc jet plasma reactor. The effects of input power and oxidizer in each process were investigated by product analysis, including carbon monoxide, hydrogen, ethylene, propane, and acetylene as well as methane and carbon dioxide. In both processes, input electrical power activated the reactions significantly. The increased ratio of the carbon dioxide to methane in the dry reforming doesn't affect to a methane conversion, whereas increased ratio of oxidizer to methane in the partial oxidation was very effective for the reaction. Moreover, for a simultaneous treatment of methane and carbon dioxide, a feasibility of a dry reforming combined with partial oxidation also has been investigated.

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Hydrogen Production from Methane Reforming Reactions over Ni/MgO Catalyst

  • ;노현석;;전기원;박상언
    • Bulletin of the Korean Chemical Society
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    • 제22권12호
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    • pp.1323-1327
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    • 2001
  • The catalyst Ni/MgO (Ni : 15 wt%) has been applied to methane reforming reactions, such as steam reforming of methane (SRM), partial oxidation of methane (POM), and oxy-steam reforming of methane (OSRM). It showed high activity and good stability in all the reforming reactions. Especially, it exhibited stable catalytic performance even in stoichiometric SRM (H2O/CH4 = 1). From TPR and H2 pulse chemisorption results, a strong interaction between NiO and MgO results in a high dispersion of Ni crystallite. Pulse reaction results revealed that both CH4 and O2 are activated on the surface of metallic Ni over the catalyst, and then surface carbon species react with adsorbed oxygen to produce CO.

글리세롤로부터 수증기 개질에 의한 수소 생산공정의 모델링, 시뮬레이션 및 최적화 (Modeling, Simulation and Optimization of Hydrogen Production Process from Glycerol using Steam Reforming)

  • 박정필;조성현;이승환;문동주;김태옥;신동일
    • Korean Chemical Engineering Research
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    • 제52권6호
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    • pp.727-735
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    • 2014
  • 본 연구에서는 바이오디젤 생산의 부산물인 글리세롤로부터 수증기 개질(Steam Reforming, SR) 반응을 통해 수소를 생산하는 공정의 모델링과 모사 및 최적화를 수행했다. 글리세롤을 이용한 수소 생산 방법은 기존의 수소 생산방법인 메탄의 수증기 개질법(Steam Methane Reforming, SMR)을 대체할 수 있는 새로운 방법으로 세계 여러 곳에서 연구가 진행 중이다. 글리세롤과 수증기의 기체 혼합물을 고온의 반응기 내에서 개질시켜 합성가스(CO, $H_2$)를 생산하고, 합성가스에 포함된 일산화탄소를 수성 가스 전화 반응(Water-Gas Shift, WGS)을 통해 수증기와 반응시켜 수소를 생성하고, 최종적으로 Pressure Swing Adsorption (PSA) 공정을 통하여 이산화탄소와 수소를 분리하여 정제된 수소를 얻는다. 공정시뮬레이션 프로그램인 UniSim을 이용하여 시뮬레이션을 진행하였으며, 열효율 개선을 실시하여 운전 비용을 절감하고자 하였다. 기존 연구인 미국 DOE와 독일 Linde의 글리세롤 이용 수소 생산공정과 수율 비교를 진행하였고, 수소 에너지 인프라 구축에 기여하기 위한 최적의 생산방법을 제안하였다.