• Title/Summary/Keyword: recycled powder

Search Result 304, Processing Time 0.025 seconds

Fundamental Properties of Mortar with Magnet-Separated Converter-Slag Powder as SCM (자력 선별 전로슬래그 미분말을 결합재로 활용한 모르타르의 기초특성)

  • Beom-Soo Kim;Sun-Mi Choi;Jin-Man Kim
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.11 no.3
    • /
    • pp.161-168
    • /
    • 2023
  • Converter slag is a by-product generated by refining the pig iron produced into molten steel in the blast furnace, occupying about 15 % of the weight of steel production. It has a high free-CaO content that can generate expansion cracks when used for concrete aggregate. This is the main reason to make it difficult to recycle. To solve this problem, government guideline requires that converter slag has to be aged in an open yard for 90 days. However, aging can not be perfectly performed because it entails time and cost. In this study, we tried to investigate the applicability of converter slag as a cementitious material rather than an aggregate by mixing converter slag with mortar formulations. According to the EDS results of the converter slag in the experiment, we found that screening in the aggregate phase was more effective than that in the powder phase. When the particles separated by a magnet in the aggregate state were pulverized and used for concrete up to a 15 % replacement ratio, various engineering characteristics, such as flow, length change, and compressive strength, showed engineering characteristics similar to those of the control mix.

The Feasibility Study for Utilization of Blended Cement as a Activator of Bottom Ash from Circulating Fluidized Bed Combuster Boiler (순환유동층 보일러 바텀애시의 혼합시멘트 자극제 활용을 위한 타당성 연구)

  • Park, JongTak;Jung, Gwon Soo;Kang, Chang Ho;Oh, Hongseob
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.8 no.3
    • /
    • pp.255-262
    • /
    • 2020
  • Blended cement with fly ash and bottom ash from Circulating Fluidized Bed Combustor boiler(CFBC) burned at a low temperature, can be high heat of hydration and abnormal setting caused by higher volumn contents of Fe2O3, free-CaO, SO3. In this study, the ground CFBC bottom ash powder mixed with blast furnace slag was used as substitute activator of gypsum and recycled iron slag was produced from mix and pulverized by ball mill to increase the recycling rate. The effect on compressive strength of cements with the mixture of original and hydrated bottom ash mixtures with BFS with small water, respectively, was analyzed, and it was found that the hydrated bottom ash activator was more effective in initial strength development. To improve the initial strength of blended cement, an activator mixed with a blast furnace slag and bottom ash mixing ratio of 5:95 and 10:90, respectively, the slag cement by about 6%, and it was analyzed to develop an initial strength similar to gypsum as a conventional activator.

Development of flame retardant materials utilizing recycled polypropylene and inorganic waste (재활용(再活用) 폴리프로필렌과 무기계(無機界) 폐기물(廢棄物)을 이용(利用)한 난연성(難燃性) 소재(素材) 개발(開發))

  • Chun, Byoung-Chul;Cho, Tae-Keun;Park, Hyun-Gue;Choi, Hyung-Joon;Chung, Yong-Chan;Jeon, Ho-Seok
    • Resources Recycling
    • /
    • v.16 no.4
    • /
    • pp.17-26
    • /
    • 2007
  • Inorganic shell powder waste was added to recycled polypropylene(COPP), and its effect on the mechanical properties and flammability was investigated. Compatibilizer(Polytail H) was added to improve mechanical properties of COPP/shell composites. Also three different flame retardants($Al_2O_3$, DBDPO, $Sb_2O_3$) were added to improve flammability. Experimental results indicated that addition of compatibilizer resulted in an improved mechanical properties, and especially impact strength approached that of 100 wt% COPP. Addition of flame retardant did not result in decreased mechanical properties. UL-94 flammability test indicated that COPP/shell composite did not show good flame retardancy, however, in the case of COPP/shell composites containing flame retardant showed good flammability. flammability was found $Sb_2O_3>Al_2O_3>DBDPO$ in this order. Finally, UL-94 V-0 grade was found in COPP/shell composite with $Al_2O_3$, compatibilizer, and 40 wt% shell, and COPP/shell composites with $Sb_2O_3$.

Recycling of Hardmetal Tool through Alkali Leaching Process and Fabrication Process of Nano-sized Tungsten Carbide Powder using Self-propagation High-temperature Synthesis (알칼리 침출법을 통한 초경 공구의 재활용 및 자전연소합성법을 통해 제조된 나노급 탄화텅스텐 제조공정 연구)

  • Kang, Hee-Nam;Jeong, Dong Il;Kim, Young Il;Kim, In Yeong;Park, Sang Cheol;Nam, Cheol Woo;Seo, Seok-Jun;Lee, Jin Yeong;Lee, Bin
    • Journal of Powder Materials
    • /
    • v.29 no.1
    • /
    • pp.47-55
    • /
    • 2022
  • Tungsten carbide is widely used in carbide tools. However, its production process generates a significant number of end-of-life products and by-products. Therefore, it is necessary to develop efficient recycling methods and investigate the remanufacturing of tungsten carbide using recycled materials. Herein, we have recovered 99.9% of the tungsten in cemented carbide hard scrap as tungsten oxide via an alkali leaching process. Subsequently, using the recovered tungsten oxide as a starting material, tungsten carbide has been produced by employing a self-propagating high-temperature synthesis (SHS) method. SHS is advantageous as it reduces the reaction time and is energy-efficient. Tungsten carbide with a carbon content of 6.18 wt % and a particle size of 116 nm has been successfully synthesized by optimizing the SHS process parameters, pulverization, and mixing. In this study, a series of processes for the high-efficiency recycling and quality improvement of tungsten-based materials have been developed.

Preparation of Foamed Glass Block from Recycled Soda-lime-silicate Glasses by Chemical Composition Control (폐 소다석회 유리의 조성조절에 의한 발포유리블록의 제조)

  • Kim, Jung-Min;Lee, Chul-Tae
    • Applied Chemistry for Engineering
    • /
    • v.24 no.4
    • /
    • pp.382-390
    • /
    • 2013
  • Foaming process of waste soda lime glasses by just chemical composition control of vitreous feed materials was investigated to find a novel and efficient recycling process. For the chemical composition control of feed materials, 10 wt. parts of $SiO_2$, 0.5 wt. parts of $Na_2SO_4$, 3.0 wt. parts of $B_2O_3$, and 0.3 wt. parts of carbon black as the foaming agent were mixed with 100 wt. parts of soda-lime vitreous feed powder. Proper conditions for foaming process in tunnel kiln are the foaming temperature of $830{\sim}850^{\circ}C$, the foaming time of 30~35 min, and the vitreous feed powder particle size of -325 mesh. Properties of foamed glass blocks obtained under these foaming conditions showed the density of $0.17{\sim}0.21g/cm^3$, thermal conductivity of $0.06{\pm}0.005kcal/h{\cdot}m{\cdot}^{\circ}C$, moisture absorption of 1.1~1.5%, and compressive strength of $20{\sim}30kgf/mm^2$.

A Case Study on the Slope Revegetation Technology of Biological Engineering Using the Ligustrum obtusifolium (쥐똥나무를 이용한 생물공학적 비탈면 녹화공법의 사례연구)

  • Kim, Hyea-Ju;Kang, Hyo-Suk
    • Journal of the Korean Society of Environmental Restoration Technology
    • /
    • v.2 no.3
    • /
    • pp.47-53
    • /
    • 1999
  • This study was carried out to suggest the slope revegetation technology of biological engineering using the Ligustrum obtusifolium, which is one of the pioneer plant species. Ahead of the experimental construction, we evaluated the L. obtusifolium's value of biological engineering for the slope stabilization by testing the growth rate after the cuttings were buried for 8 weeks('98. 7. ~ '98. 9.). In this test, it was found that the L. obtusifolium, one of the species deep rooted with developed underground parts, is very effective for the slope stabilization and that the rooting powder(Hormex Powder) gave the better effects on root germination. In April of 1999, the experimental construction of biological engineering technology using recycled L. obtusifolium live cuttings(applied growth-stimulating compound) and green bags was conducted at sandy cut-slope in GLEN ROSS G.C.(Yongin). The slope was tolerant of soil erosion despite of heavy rainfall in the rainy season and many plant species invading for five months('99. 4. ~ '99. 9.). The vegetation research was performed through examining the frequency of each block using the transect method. 21 kinds of plant speices appeared in total area($25.5m^2$) and the dominant species are Digitaria sanguinalis, Setaria viridis, Cyperus amuricus, Persicaria blumei, Artemisia princeps var. orientalis. With regard to life forms, therophytes were shown with a dominant distribution of 66.7% of total species and neophytes relatively with a low distribution of 19.0%. Furthermore, it can be estimated that there is no ecological stabilization of this slope with the result of the ruderal species' occupation of 71.4%. It is too early to argue about ecological mechanical advantages and disadvantages of this technology, but, from the result of this study, it is expected that the slope revegetation technology of biological engineering using L. obtusifolium can be effectively applied to sandy slope(not rock or weathered rock slope) and that the early rapid stabilization and favorable succession could be done with the improvement of soil condition.

  • PDF

Effect of addition of dispersant on the physical properties of recycled zirconia (분산제의 첨가가 재활용 지르코니아의 물성에 미치는 영향)

  • Seo, Jeong-Il;Park, Won-Uk;Kim, Hae-Gyu
    • Journal of Technologic Dentistry
    • /
    • v.40 no.1
    • /
    • pp.17-25
    • /
    • 2018
  • Purpose: When casting of ceramics, proper amount of deflocculant was added for disperse the particles in slip. In this study, examined the optimum amount of APMA(ammonium polymethaacrylate) water as deflocculant for casting the zirconia. Methods: The 100 g of zirconia powder were ball milled with 300 g zirconia ball, 90 g of distilled water, and APMA water in polyethylene pot for 24 hours. The amount of APMA water were added as deflocculant from 0.5 to 0.9 g at an intervals of 0.1 g. The viscosity of slip with no deflocculant showed 1362c.p. and the minimum viscosity with 580c.p. obtained when the slip contained 0.7% of deflocculant. Bar type specimens were casted with plaster mold and biscuit fired at $1100^{\circ}C$ for 1 hours. Biscuit fired specimens were finished with $60mm(L){\times}14mm(W){\times}10mm(H) bar$. Finished specimens were 2nd fired at $1500^{\circ}C$ for 1 hour. Results: Regardless the addition of deflocculant, all 2nd fired specimens showed 0% of apparent porosity and water absorption. The specimens with no deflocculant showed 24% of drying shrinkage and 27.4% firing shrinkage. On the other hand, The specimens with deflocculant showed 17.4% of drying shrinkage and 17.6% firing shrinkage regardless the amount of deflocculant. The maximum bulk density with $6.09g/cm^3$ obtained when the specimens casted with 0.7~0.9% of deflocculant contained slips. Bend strength of specimen with no deflocculant showed 680 MPa and the maximum bend strength with 814 MPa obtained when the specimen casted with 0.7% of diflocculant contained slip. Conclusion : It was found that the particle shape of the powder according to the dispersing agent is added, the particle size, sintering temperature and affect the particle size distribution, sintering time, sintering atmosphere, such a great influence on the sintering.

Cobalt Recovery by Oxalic Acid and Hydroxide Precipitation from Waste Cemented Carbide Scrap Cobalt Leaching Solution (폐초경 스크랩 코발트 침출용액으로부터 옥살산 및 수산화물 침전에 의한 코발트 분말 회수)

  • Lee, Jaesung;Kim, Mingoo;Kim, Seulgi;Lee, Dongju
    • Journal of Powder Materials
    • /
    • v.28 no.6
    • /
    • pp.497-501
    • /
    • 2021
  • Cobalt (Co) is mainly used to prepare cathode materials for lithium-ion batteries (LIBs) and binder metals for WC-Co hard metals. Developing an effective method for recovering Co from WC-Co waste sludge is of immense significance. In this study, Co is extracted from waste cemented carbide soft scrap via mechanochemical milling. The leaching ratio of Co reaches approximately 93%, and the leached solution, from which impurities except nickel are removed by pH titration, exhibits a purity of approximately 97%. The titrated aqueous Co salts are precipitated using oxalic acid and hydroxide precipitation, and the effects of the precipitating agent (oxalic acid and hydroxide) on the cobalt microstructure are investigated. It is confirmed that the type of Co compound and the crystal growth direction change according to the precipitation method, both of which affect the microstructure of the cobalt powders. This novel mechanochemical process is of significant importance for the recovery of Co from waste WC-Co hard metal. The recycled Co can be applied as a cemented carbide binder or a cathode material for lithium secondary batteries.

Methods for Improving the Applicability of Wood Powder Spacers to Liner Board Manufacturing (산업용지 제조에서 목질계 스페이서의 적용성 개선방안)

  • Yoon, Do-Hyun;Sung, Yong Joo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.47 no.4
    • /
    • pp.160-167
    • /
    • 2015
  • The reduction of energy consumption in papermaking process has been considered as one of the major issue in the paper technology. The energy efficiency of paper mill becomes more significant for the mill which manufacture the board grade products such as linerboard with recycled paper such as OCC. The application of lignocellulose spacer to the board grade paper stock would be the feasible solution by increasing the paper bulk and the drying efficiency. The major defects originated from the application of the lignocellulose spacer could be the loss of strength properties. In this study, the ways for improving the strength properties of the spacer-added linerboard were suggested and evaluated. The effects of the addition of various types polyelectrolytes were tested and the different methods of polyelectrolytes were applied for finding the efficient way. The pretreatments of lignocellulose spacer with the polyelectrolytes during wood spacer hydration resulted in the higher strength properties than the typical application method such as the addition to the mixed stock. Multilayer treatments of the spacer with polyelectrolytes were also evaluated and leaded to the higher strength properties with the similar bulk improvement.

Quality Increase of Mortar that Uses Cyclic Aggregate and Blast Furnace Slag Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 따른 순환골재와 고로슬래그를 사용한 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Lee, Myung-Ho;Lee, Dong-Yun;Jo, Man-Ki;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2015.11a
    • /
    • pp.57-58
    • /
    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used cyclic aggregate and blast furnace slag for testing. The test results showed that the flow decreased in the order of cyclotomy, high heat exposure, and sieve analysis according to the mix rate of FGD, and while the air volume decreased for cyclotomy, it was shown to have almost no effect on sieve analysis and high heat exposure. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased as the mixing rate of FGD increased and especially showed a high trend with cyclotomy and sieve analysis.

  • PDF