• Journal of the Korean Society of Tobacco Science
• /
• v.15 no.1
• /
• pp.98-105
• /
• 1993

The chemical components of tobacco stalk, stems of tobacco caltivations, were analyzed and reconstituted tobacco sheet were made from the stalk and tobacco hyproducts by rolled and paper reconstitute tobacco sheet making process. The results were summarized as follow 1. In the viewpoint of chemical components, nicotine, total nitrogen and ash content of stalk were lower than those of stems, but crude fiber was two times higher than stems. 2. Reconstituted tobacco sheet of tobacco stalk blended were improved fragility and specific gravity than those of control. 3. Smoke components delivery of cigarette made from reconstituted tobacco sheet of tobacco stalk blended were similar to control cigarette. 4. According to the result of ranking preference test for control and sample cigarette, were not recognized significant at 5 percent level. 5. According to the result of areas test for control and sample cigarette, were not recognized significant at 5 percent level. 6. Optimum stalk blend ratio of reconstituted tobacco sheet manufacturing was from about 20 to 40% to the rolled sheet, and was from about 5 to 10% to the paper making process tobacco sheet.

• Journal of Environmental Health Sciences
• /
• v.8 no.2
• /
• pp.33-46
• /
• 1982

This experiment was carried out for the purpose of reducing alkaloid in reconstituted tobacco sheet and effluent of reconstituted tobacco sheet manufacturing company by treating oxidizing agents such as ozone, sodium hypochlorite, perchloric acid and hydrogen peroxide to tobacco extract created from the manufacturing process of reconstituted tobacco sheet. The effect of alkaloid reduction in tobacco extract by the volume added, time of treatment and pH of oxidizing agents were as follows: 1. When the solid rate of tobacco extract stood at 10 percent, the content of alkaloid, total sugar, total nitrogen and chlorine was 1,600mg/l, 11,000mg/l, 3,200mg/l and 4,000mg/l, respectively. 2. The effect of alkaloid reduction through ozone treatment was in proportion to time of ozone treatment. Alkaloid showed a 31.2 percent reduction under 8 hours' ozone treatment and 0.23g ozone consumed to remove lmg alkaloid. 3. Alkaloid reduction through sodium hypochlorite treatment was influenced by quantity of chlorine in sodium hypochlorite solution. To remove lmg alkaloid, 36.3mg chlorine was used. Reduction of alkaloid was not affected by time of sodium hypochlorite treatment, while showed the best reaction under pH 5-7. 4. The effect of alkaloid reduction by perchloric acid was under the control of the volume added and time of treatment of perchloric acid. The volume of perchloric acid required to remove alkaloid was on the decrease as time of treatment was getting longer. lmg alkaloid was removed by 0.15g perchloric acid under 8 hours' perchloric acid treatment. 5. Alkaloid reduction reacted slowly to the volume added and time of treatment of hydrogen peroxide. Under 8 hours' hydrogen peroxide treatment, it showed maximum removal, registering 10 percent alkaloid reduction.

• Journal of the Korean Society of Tobacco Science
• /
• v.30 no.2
• /
• pp.103-108
• /
• 2008

The application of RECON(Reconstituted tobacco sheet) and the ventilation technology has been considered as very useful methods for controlling the tar and nicotine deliveries in modern blended tobacco. In this study, the effects of RECON contents in simulated blends on the smoke delivery and burning temperature were evaluated in three different ventilation levels. The ventilation showed a great influence on the burning temperature and smoke deliveries. The nicotine, tar and CO deliveries was greatly reduced by the ventilation. The amount of RECON showed the minor impacts on the smoke delivery. In high ventilation level such as 85 % ventilation, there was no distinct change in smoke deliveries by the amount of RECON.

• Journal of the Korean Society of Tobacco Science
• /
• v.28 no.2
• /
• pp.117-123
• /
• 2006

The pulping process in a papermaking process for a reconstituted tobacco sheet (RECON) was evaluated. For the practical information, the experiments were conducted in a real mill. Two pulping conditions were chosen and changed depending on the feasibility, such as the pulping temperature and the properties of pulping water. The higher pulping temperature resulted in the easier dissolution of solubles from the raw materials. However, the efficiency of screw press process was decreased by the higher pulping temperature, which resulted in the reduction of the HWS and the concentration in the #1 screw press filtrate. The addition of SEL(Strong extracted liquor) to pulper affected the efficiency of dissolution and the final concentration of #1 screw press filtrate. Although the higher SEL resulted in the less dissolution of the solubles from the raw materials, the concentration of the #1 screw press filtrate was greatly increased by the higher addition of SEL, which could provide much better efficiency to the following evaporation process of the filtrate and could increase the whole productivity.

• Journal of the Korean Society of Tobacco Science
• /
• v.28 no.1
• /
• pp.36-42
• /
• 2006

The papermaking process for a reconstituted tobacco sheet (RECON) has been preferred more because of the various merits such as a wide range of Recon products with better quality. The screw press is one of the very important process in RECON making process which divides the mixed raw materials into the soluble material and the insoluble material and could greatly affect the productivity and product quality. In this study, the characteristics of the screw press process in a Recon making mill were evaluated for two different RECON products. Three different efficiency index were proposed for the more detailed analysis of the screw press process. The result showed that the difference in the raw material might result in the difference in the efficiency and the properties of the extracts and the filter cake, especially in the HWS. The washing technique which applied in this experiment showed the amount of residual HWS in the fiber portion were not much changed by the each steps of the screw press.

• Journal of Korea Technical Association of The Pulp and Paper Industry
• /
• v.38 no.3 s.116
• /
• pp.72-78
• /
• 2006

The extraction properties of the biological waste originated from the Tobacco industry were evaluated. The biological waste have been recycled and transformed into a valuable material, so called a reconstituted tobacco sheet(Recon) by the papermaking process. In this process, The mechanical extraction process, which divides the mixed raw material slurry into the soluble stock and the insoluble stock, could affect not only the quality of final Recon product but also the productivity of whole Recon making process. This study investigated the effects of the extraction process on the slurry properties in detail. In order to quantify the amounts of the solubles which resided in the insoluble fibers, the washing treatment of the stock before and after squeezing process was applied. The amounts of the residual solubles showed little changes according to each stage of the extraction process. The fractionation of the slurry showed the difference in the amount of soluble in the stock depending on the size of the biological waste. After the extraction process, the bigger size fiber portion contained about 19%(by weight) in soluble after pressing but the smaller size fiber portion 9% in soluble. The fractionation ratio of the stocks also was changed by the screw press process, which could demonstrate the physical effects of the mechanical extraction.

• Journal of the Korean Society of Tobacco Science
• /
• v.15 no.1
• /
• pp.90-97
• /
• 1993

1. Average moisture content of tobacco in BIB silo was about 19: 1% until 4hours conditioned time, and then moisture variation of tobacco after 2hr conditioned was very small. 2. Application of mathematical model for ordering system. 1) The constant K in the exponential equation varies inversely with both relative humidity and equilibrium moisture. 2) Time needed to order blending tobacco leaves with standard moisture from bulking and blending silo was 4 hours. 3) Reconstituted tobacco sheet had higher moisture absorption ratio than Oriental and Burley tobacco. 4) For minimize of conditioning time in BIB silo, the values of K and Mo given in this study can be used in equation(1) to calculate moisture absorption ratio and optimum conditioning time. 3. Average moisture content and water activity of conditioned tobacco for 4 hours in BIB silo was about 20% and 0.65. In this condition. microbial life will inhibite 4. Physical properties of conditioned tobacco in bulking and blending silo for 4hours was virtually no change.

• Membrane and Water Treatment
• /
• v.8 no.4
• /
• pp.381-393
• /
• 2017

The inorganic components in tobacco sheet extract have significant influence on the sensory taste of the cigars and the harmful component delivery in cigarette smoke. To identify the contributions of the divalent inorganic components on harmful components delivery in cigarette smoke, a self-made selective electrodialysis was assembled with monovalent ion-selective ion exchange membranes. The influences of current density and extract content on the desalination performance were investigated. Result indicates that the majorities chloride, nitrate, and sulfate ions were removed, comparing with 50-60% of potassium and only less than 10% of magnesium and calcium ions removed in the investigated current density. The permselectivity of the tested cations across the Selemion CSO cation exchange membranes follows the order: $K^+>Ca^{2+}>Mg^{2+}$. A current density of $15mA/cm^2$ is an optional choice by considering both the energy consumption and separation efficiency. When the extract contents are in the range of 7%-20%, the removal ratios the potassium ions are kept around 60%, while the removal ratios of the calcium and magnesium ions fluctuate in the range of 16-27% and 8-14%, respectively. The tobacco smoke experiments indicated that the divalent metal ions have dual roles for the harmful component delivery in cigarette smoke. The divalent potassium and calcium ions were unfavorable for the total particulate matter emission but beneficial to decrease the HCN delivery in the mainstream cigarette smoke. The selective electrodialysis is a robust technology to decrease the harmful component delivery in cigarette smoke.

• Journal of the Korean Society of Tobacco Science
• /
• v.28 no.1
• /
• pp.31-35
• /
• 2006

In this study, the effects of the relative humidity and storage time of blended tobaccos at total blending silo on cut tobacco equilibrium moisture contents, leaf moisture contents and migration of casing materials of tobacco types were investigated. To maintain the cutting moisture content(21 $\pm$ 1 %), it is necessary to keep 75 % relative humidity at 28 $^{\circ}C$ at total blending silo. The moisture content of reconstituted tobacco sheet was changed from $13{\sim}14$ % to $19{\sim}21$ % within 2 h after preblending. The contents of glycerin and fructose of tobacco types followed by storage time after preblending were not changed significantly. From these results, it is suggested that 2 h storage time after preblending was sufficient to maintain physical properties of cut tobaccos and tobacco taste and fragrance.

• Journal of Korea Technical Association of The Pulp and Paper Industry
• /
• v.40 no.2
• /
• pp.65-72
• /
• 2008

This work evaluated the extractability of tobacco stem biomass for the papermaking type Reconstituted Tobacco Sheet(RTS). The effects of the soaking conditions on the hydration of stem biomass and the effects of the hydrated state on the mechanical extraction were investigated. In order to simulate the mechanical expression process of a papermaking type RTS mill, for example, the screw press process, the novel mechanical pressing analyzer was developed for this study. The hydration of stem biomass by soaking process was greatly affected by the soaking time and the soaking temperature. The longer soaking time and the higher soaking temperature resulted in the higher hydrated stem biomass. Since the higher hydrated stem had more combined water in the inner structure and resulted in the more flexible structure, the higher hydrated stem leaded to the more compressed filter cake and the higher water contents in the filter cake after the mechanical pressing. The pilot pulping experiments showed the difference in hydration and extractability between burley and bright tobacco stem. The bulkier structure of the burley stem resulted in the faster hydration by pilot pulping and leaded to the larger reduction in water soluble components. And the hydration process showed the major influence on the separation efficiency of water soluble components.