• Title/Summary/Keyword: reciprocating compressors

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Thermodynamic Analysis of High Pressure Multi-stage Reciprocating Compressors with Inter-coolers (중간 냉각기가 있는 고압 다단 왕복동식 압축기에 관한 열역학적 해석)

  • Lee, Euk-Soo;Kim, Myung-Hun;Lee, Sung-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.9
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    • pp.1238-1247
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    • 2003
  • Simplified thermodynamic analysis of high pressure 4-stage reciprocating compressors with 4 inter-coolers has been investigated to predict a behavior of a compressor system for NGV(natural gas vehicles). A computer program has been developed to predict and estimate the performance of high pressure 4-stage reciprocating compressor system. Thermodynamic properties of compressed natural gas(CNG) were calculated by ideal gas theory and compression cycle was assumed as reversible adiabatic compression and expansion processes, and isobaric intake and discharge processes. Comparison between results predicted by calculation model and measured by experimental tests is presented.

Dynamic Behavior Characteristics of Piston in Reciprocating Compressor (왕복동식 압축기 피스톤의 역학적 거동특성)

  • Cho, Ihnsung
    • Tribology and Lubricants
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    • v.29 no.2
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    • pp.105-110
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    • 2013
  • Refrigeration and air-conditioning compressors used in home appliances, including refrigerators and air conditioners, are typically hermetic-type reciprocating compressors. Because the shell is sealed by welding, it should be designed to have a semi-permanent life. The energy consumption of a hermetic-type reciprocating compressor is low, but because it operates continuously to maintain a constant temperature inside the refrigerator, it has a certain base load. In this type of compressor, the driving motor operates at a high speed (about 3,000 - 3,600 rpm), which causes valve damage, friction, wear, and high-frequency noise. Many studies have been conducted to solve these problems. To enhance the reliability and efficiency of the reciprocating compressor, the design conditions and operating environment of journal bearings should be considered. Dynamic behavior analysis should be carried out in terms of the discharge pressure. The results showed that the load (discharge pressure) increases in the forward lookup zone and decreases in the backward lookup zone. When the revolution speed is increased, the maximum load decreases in the region where the maximum load operates.

Finite Element Analysis of Piston Slap Phenomenon in Reciprocating Compressors Considering Coolant Circulation (냉매순환을 고려한 왕복동형 압축기의 피스톤 슬랩현상에 대한 유한요소 해석)

  • Moon, Seung-Ju;Cho, Jin-Rae;Kim, Hyun-Ok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1087-1094
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    • 2003
  • The piston slap phenomenon occurs when the piston collides with the internal wall of the cylinder. Impact force caused by piston slap is one of the major mechanical noise sources in reciprocating compressors. In response to public demand, strict regulations are increasingly being imposed on the allowable noise level which is caused mostly by household electric appliances. In this paper, forces acting on piston by considering the dynamic behavior of suction and discharge valves are analytically calculated and the piston slap caused by the piston secondary motion is investigated by the finite element method.

EHL Analysis of the Ball Joint Contact in a Reciprocating Compressor (왕복동형 압축기 볼 조인트 접촉의 탄성유체윤활 해석)

  • 김태종
    • Tribology and Lubricants
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    • v.19 no.2
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    • pp.85-93
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    • 2003
  • In this study, a multigrid multi-integration method has been used to solve the steady-state, elastohydrodynamic lubrication (EHL) point contact problem of a ball joint mechanism used in small reciprocating compressors. Pressure and film thickness profiles have been calculated at minimum and maximum Moes M parameter conditions during one revolution of crankshaft. The effects of various lubricant viscosities, loads, ball velocities, elastic modulli, and radii of curvature on the calculated pressure distribution and film thicknesses have been investigated. The results indicate that the viscosity of lubricant, the sliding velocity of ball, and the reduced radius of curvature have considerable effects on the minimum and central film thicknesses. Solutions obtained with the multigrid analysis are compared with results calculated according to the Hamrock & Dowson relations for the minimum and central film thicknesses.

Coupled Oil-Structure Analysis for Piston Motion in Reciprocating Compressors (윤활-구조물 연계해석을 이용한 왕복동형 압축기의 피스톤 거동해석)

  • Moon, Seung-Ju;Cho, Jin-Rae;Ryu, Sung-Hyon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.513-518
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    • 2003
  • The piston slap phenomenon is one of the major noise source of reciprocating compressors used in household electric appliances. In response to public demand, strict regulations are increasingly being imposed on the allowable noise level which is caused mostly by household electric appliances. In this paper, the dynamic behavior of suction and discharge valves are analytically calculated and the lubricant behavior between piston and cylinder are investigated using two-dimensional Reynolds equation. And the piston slap caused by the piston secondary motion is investigated by the finite element method.

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Inertia Force Comparison of 2 Stage Reciprocating Air Compressors (이단 왕복동 공기압축기 구조에 따른 관성력 비교)

  • Kim, Young-Cheol;Ahn, Kook-Young
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.4
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    • pp.23-29
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    • 2009
  • For the purpose of high outlet pressure, compactness and low vibration and noise, 2 stage reciprocating air compressors can have various cylinder arrangement: opposed, in-line, and V type. This paper presents an effective method to calculate the inertia forces and to design counter weight. This method is based on the complex representation for the orbital behavior of the compressor shaft. This method helps to find the optimal balancing rate easily to reduce the inertial force or moment. This paper shows that the residual inertia forces of the single throw shafts and the residual inertia moments of the double throw shafts remain to be imbalanced.

Gas Pulsation Analysis of Large Reciprocating Compressors in Parallel Operation (병렬 운전되는 대형 왕복동 압축기의 가스맥동 분석)

  • Kim, Seong-Jun;Kim, Hyun-Jae;Kim, Hyun-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.2
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    • pp.97-103
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    • 2010
  • For large reciprocating compressors in parallel operation, an analytical study has been carried out on the gas pulsation in associated discharge piping lines. Since the pressure pulsation at a valve, valve dynamics, and the gas flow rate through the valve are interrelated, affecting one another, these need to be solved simultaneously. Acoustic transfer matrix method, which relates acoustic pressure and velocity at one location to those at another location, has been adopted to calculate the effect of the gas flow at one valve location on the gas pulsation at other valve locations.

Thermal Performance Analysis of Reciprocating Compressors for Refrigerator-freezers (냉장고용 왕복동 압축기의 성능 해석)

  • KIM, MAN-HOE
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.2
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    • pp.236-243
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    • 2016
  • This paper presents a simple thermo-physical model of reciprocating compressors for household refrigerator-freezers. The compressor model has been developed based on thermodynamic principles and large data sets from the compressor calorimeter tests. The input data are compressor geometry (displacement and clearance volume), compressor speed, suction pressure and temperature, discharge pressure, and ambient temperature. The model can estimate mass flow rate and compressor power consumption within 3.0% accuracy, which is not much larger than measurement errors associated with calorimeter testing under ideal conditions.

Counter Weight Design of Multi-stage Reciprocating Air Compressors (다단 왕복동 공기압축기의 평형추 설계)

  • Kim, Young-Cheol;Kim, Byung-Ok;Shin, Hyun-Ik
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.656-661
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    • 2003
  • Modem reciprocating air compressors have tendency to a multi-stage W-type or V-type cylinder arrangement for the purpose of high outlet pressure, compactness and low vibration and noise. A valid counter weight calculation method using the complex expression is proposed for reducing the inertia forces of the compressor. Counter weight removes only 1st forward whirl component. Counter weight formulations are applied to the six various compressor structures which are (a) 1 cylinder single-throw crank shaft, (b) 2 cylinder single-throw crank shaft (c) 2 cylinder double-throw clank shaft, (d) 3 cylinder single-throw crank shaft, (e) 4 cylinder single-throw crank shaft and (f) 4 cylinder double-throw crank shaft. The improvement of performance is verified through available vibration test.

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Condition Classification for Small Reciprocating Compressors Using Wavelet Transform and Artificial Neural Network (웨이브릿 변환과 인공신경망 기법을 이용한 소형 왕복동 압축기의 상태 분류)

  • Lim, D.S.;Yang, B.S.;An, B.H.;Tan, A.;Kim, D.J.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.29-35
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    • 2003
  • The monitoring and diagnostics of the rotating machinery have been received considerable attention for many years. The objectives are to classify the machinery condition and to find out the cause of abnormal condition. This paper describes a classification method of diagnosing the small reciprocating compressor for refrigerators using the artificial neural network and the wavelet transform. In order to extract salient features, the wavelet transform are used from primary noise signals. Since the wavelet transform decomposes raw time-waveform signals into two respective parts in the time space and frequency domain, more and better features can be obtained easier than time-waveform analysis. In the training phase for classification, self-organizing feature map(SOFM) and learning vector quantization(LVQ) are applied, and the accuracies of them ate compared with each other. This paper is focused on the development of an advanced signal classifier to automatize the vibration signal pattern recognition. This method is verified by small reciprocating compressors, for refrigerator and normal and abnormal conditions are classified with high flexibility and reliability.

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