• Title/Summary/Keyword: real-time process

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Model Reduction Method and Optimized Smith Predictor Controller Design using Reduced Model (축소모델을 이용한 최적화된 Smith Predictor 제어기 설계)

  • 최정내;조준호;이원혁;황형수
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.52 no.11
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    • pp.619-625
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    • 2003
  • We proposed an optimum PID controller design method of the Smith Predictor It can be applied to various processes. The real process is approximated via the second order plus time delay model (SOPTD) whose parameters are specified through a model reduction algorithm. We already proposed a new model reduction method that considered four point in the Nyquist curve to reduced the steady state error between the real process model and the reduced model using the gradient decent method and the genetic algorithms. In addition, the Smith predictor is used to compensate time delay of the real process model. In this paper, the new optimum parameter tuning algorithm for PID controller of the Smith Predictor is proposed through ITAE as performance index. The Simulation results show the validity and improvement of performance for various processes.

Development of Aerosol-LIBS (Laser Induced Breakdown Spectroscopy) for Real-time Monitoring of Process-induced Particles (공정 중 발생 오염입자 실시간 모니터링을 위한 에어로졸-레이저 유도 플라즈마 분광분석 시스템 개발)

  • Kim, Gibaek;Kim, Kyoungtae;Maeng, Hyunok;Lee, Hae Bum;Park, Kihong
    • Particle and aerosol research
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    • v.12 no.3
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    • pp.57-63
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    • 2016
  • The laser-induced breakdown spectroscopy (LIBS) has been used for rapid detection of elemental compositions of various materials in multi-media (solid, liquid, gas, and aerosols). In this study, the aerosol-LIBS has been developed for real-time monitoring of process-induced particles produced during the semiconductor manufacturing. The developed aerosol-LIBS mainly consists of laser, optics, spectrometer, and aerosol chamber. A new aerosol chamber was constructed for the aerosol-LIBS to be applied for various semiconductor manufacturing process, including exhaust tubes, and low pressure and high temperature chamber. The aerosol-LIBS was evaluated by using laboratory generated aerosols for detection of various elements. As a result, P, Fe, Mg, Cu, Co, Ni, Ca, Na, and K emission lines were successfully detected by the aerosol-LIBS. Further evaluation of the aerosol-LIBS is being conducted.

A Development of Real-time Energy Usage Data Collection and Analysis System based on the IoT (IoT 기반의 실시간 에너지 사용 데이터 수집 및 분석 시스템 개발)

  • Hwang, Hyunsuk;Seo, Youngwon
    • Journal of Korea Multimedia Society
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    • v.22 no.3
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    • pp.366-373
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    • 2019
  • The development of monitoring and analysis systems to increase productivity while saving energy is needed as a method to reduce huge amount of energy consumed in the process of producing large forged products. In this paper, we propose a system to monitor and analyze energy usage in real-time collected from gas-meter, wattmeter, and thermometer based on IoT installed in forging factories. The system consists of a data collection server for collecting and processing data from IoT- based platform and existing SCADA equipment and ERP/MES system in forging factories, and an application server for providing services to users. To develop the system, the overall system structure is logically diagrammed, and the databases configuration and implementation modules to efficiently store and manage data are presented. In the future, the system will be utilized to reduce energy consumption by analyzing energy usage pattern and optimizing process works with real-time energy usage and production process data for each facility.

A Study on Detecting Changes in Injection Molding Process through Similarity Analysis of Mold Vibration Signal Patterns (금형 기반 진동 신호 패턴의 유사도 분석을 통한 사출성형공정 변화 감지에 대한 연구)

  • Jong-Sun Kim
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.34-40
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    • 2023
  • In this study, real-time collection of mold vibration signals during injection molding processes was achieved through IoT devices installed on the mold surface. To analyze changes in the collected vibration signals, injection molding was performed under six different process conditions. Analysis of the mold vibration signals according to process conditions revealed distinct trends and patterns. Based on this result, cosine similarity was applied to compare pattern changes in the mold vibration signals. The similarity in time and acceleration vector space between the collected data was analyzed. The results showed that under identical conditions for all six process settings, the cosine similarity remained around 0.92±0.07. However, when different process conditions were applied, the cosine similarity decreased to the range of 0.47±0.07. Based on these results, a cosine similarity threshold of 0.60~0.70 was established. When applied to the analysis of mold vibration signals, it was possible to determine whether the molding process was stable or whether variations had occurred due to changes in process conditions. This establishes the potential use of cosine similarity based on mold vibration signals in future applications for real-time monitoring of molding process changes and anomaly detection.

A Study on the Eye-Hand Coordination for Korean Text Entry Interface Development (한글 문자 입력 인터페이스 개발을 위한 눈-손 Coordination에 대한 연구)

  • Kim, Jung-Hwan;Hong, Seung-Kweon;Myung, Ro-Hae
    • Journal of the Ergonomics Society of Korea
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    • v.26 no.2
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    • pp.149-155
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    • 2007
  • Recently, various devices requiring text input such as mobile phone IPTV, PDA and UMPC are emerging. The frequency of text entry for them is also increasing. This study was focused on the evaluation of Korean text entry interface. Various models to evaluate text entry interfaces have been proposed. Most of models were based on human cognitive process for text input. The cognitive process was divided into two components; visual scanning process and finger movement process. The time spent for visual scanning process was modeled as Hick-Hyman law, while the time for finger movement was determined as Fitts' law. There are three questions on the model-based evaluation of text entry interface. Firstly, are human cognitive processes (visual scanning and finger movement) during the entry of text sequentially occurring as the models. Secondly, is it possible to predict real text input time by previous models. Thirdly, does the human cognitive process for text input vary according to users' text entry speed. There was time gap between the real measured text input time and predicted time. The time gap was larger in the case of participants with high speed to enter text. The reason was found out investigating Eye-Hand Coordination during text input process. Differently from an assumption that visual scan on the keyboard is followed by a finger movement, the experienced group performed both visual scanning and finger movement simultaneously. Arrival Lead Time was investigated to measure the extent of time overlapping between two processes. 'Arrival Lead Time' is the interval between the eye fixation on the target button and the button click. In addition to the arrival lead time, it was revealed that the experienced group uses the less number of fixations during text entry than the novice group. This result will contribute to the improvement of evaluation model for text entry interface.

Real Time FECG Monitoring System Using Digital Signal Process (디지탈 신호처리에 의한 실시간 태아 심전도 감시 시스템에 관한 연구 I)

  • 김남현;유선국;이건기;윤대희;김원기;박상희
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.722-724
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    • 1988
  • In this study, 8 ch. FECG signal storage system with general cassette recorder and amplifier is developed, and simulated LMS algorithm. In future we construct real time FECG monitor system that is used digital signal processor.

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Study on Dissimilar Friction Welding Optimization of Heat Resisting Steels for Turbine and Real-Time Quality Evaluation by Ascoustic Emission(I) - FRW Optimization (터빈용 내열강의 이종재 마찰용접 최적화와 AE에 의한 품질 실시간 평가에 관한 연구(I) - 마찰용접 최적화)

  • Park, Hyung-Dong;Oh , Sae Kyoo;Kwon, Sang-Woo
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.83-91
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    • 1999
  • Taking a view of joining by welding the IN713C to SCM440 and SCM415 steel in production of turbochargers, the frictin welding process may be utilized as a new approach for joining them of other conventional welding processes. It is because the friction welding has more technical and technical and economic advantages than the other welding processes. As this welding process has the characteristics such as curtaliment of production time and materials and cost reduction, etc.. So, this paper deals with determining the preper friction welding condition and analyzing various mechanical properties of friction welded joints of the super heat resisting steel to alloy stee(IN713C to SCM440 and SCM415). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of IN713C to SCM440 and SCM415 steels with higher confidence and relibility has been much required even though it might be the first trial approach for developing it. Then, this first study aimed to develop the optimization of dissimilar friction welding of heat resisting steels (INC713 to SCM440, SCM415) for turbine, considering on strength and toughness.

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A web-based collaborative framework for facilitating decision making on a 3D design developing process

  • Nyamsuren, Purevdorj;Lee, Soo-Hong;Hwang, Hyun-Tae;Kim, Tae-Joo
    • Journal of Computational Design and Engineering
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    • v.2 no.3
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    • pp.148-156
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    • 2015
  • Increased competitive challenges are forcing companies to find better ways to bring their applications to market faster. Distributed development environments can help companies improve their time-to-market by enabling parallel activities. Although, such environments still have their limitations in real-time communication and real-time collaboration during the product development process. This paper describes a web-based collaborative framework which has been developed to support the decision making on a 3D design developing process. The paper describes 3D design file for the discussion that contains all relevant annotations on its surface and their visualization on the user interface for design changing. The framework includes a native CAD data converting module, 3D data based real-time communication module, revision control module for 3D data and some sub-modules such as data storage and data management. We also discuss some raised issues in the project and the steps underway to address them.

Real-time Collection and Correlation of Viscosity and Acoustic Data During Ball Milling Process (볼밀 공정 중 점도와 음향 데이터의 실시간 수집 및 상관관계 분석)

  • Jeong, Hyeondeok;Kim, Young-Beom;Ryu, Sung-Soo;Kim, Seiki
    • Journal of Powder Materials
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    • v.27 no.6
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    • pp.484-489
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    • 2020
  • In this study, acoustic and viscosity data are collected in real time during the ball milling process and analyzed for correlation. After fast Fourier transformation (FFT) of the acoustic data, changes in the signals are observed as a function of the milling time. To analyze this quantitatively, the frequency band is divided into 1 kHz ranges to obtain an integral value. The integrated values in the 2-3 kHz range of the frequency band decrease linearly, confirming that they have a high correlation with changes in viscosity. The experiment is repeated four times to ensure the reproducibility of the data. The results of this study show that it is possible to estimate changes in slurry properties, such as viscosity and particle size, during the ball milling process using an acoustic signal.

A Schedulability Analysis and Implementation of Distributed Real-Time Processes (분산 실시간 프로세스의 스케줄가능성 분석 및 구현)

  • 박흥복;김춘배
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.3 no.1
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    • pp.209-221
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    • 1999
  • Several approaches to anlayzing real-time schedulability have been presented, but since these used a fixed priority scheduling scheme and/or traverse all possible state spaces, there take place exponential time and space complexity of these methods. Therefore it is necessary to reduce the state space and detect schedulability at earlier time. This paper proposes and implements an advanced schedulability analysis algorithm to determine that is satisfied a given deadlines for real-time processes. These use a minimum execution time of process, periodic, deadline, and a synchronization time of processes to detect schedulability at earlier time and dynamic scheduling scheme to reduce state space using the transition rules of process algebra. From a result of implementation, we demonstrated the effective performance to determine schedulability analysis.

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