• Title/Summary/Keyword: ready-mixed shotcrete

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Evaluation of Physical Performance of High-Strength.High Waterproof Ready-mixed Shotcrete using Powdered Polymer Dispersion (분말형 폴리머 혼화제를 적용한 고강도.고차수성 레디믹스트 숏크리트의 물리적 성능 평가)

  • Ma, Sang-Joon;Choi, Hee-Sup;Lee, Heung-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.337-340
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    • 2008
  • As the Ready-mixed Shotcrete using Powdered Polymer Dispersion, Shotcrete Matrix as totally shotcrete gel that a part of second binder in Shotcrete materials is dense. Also, Ready-mixed Shotcrete is showed the decreasing Rebound and rising Durability. Therefore, it is possible that Ready-mixed Shotcrete for High-Strength and High-Waterproof can apply to the Powdered Polymer Dispersion.

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A Study on the Field test of the Ready-mixed Shotcrete using in the Large-scale Mine (광산 대규격 갱도에 대한 레디믹스트 숏크리트의 현장 적용성 평가)

  • Kim, Dong-Min;Lee, Heung-Soo;Shin, Hong-Jun;Kang, Dong-Jun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1511-1516
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    • 2009
  • In recent years, the large-scale shaft have been appling in domestic mine for mass production using a large machine, the safety of mine also have been increasing. And the new trial that shotcrete of tunnel field was apply to mine support was progressed. But, the conditions of domestic mine was different from that of tunnel, so, the batch plant of tunnel could not be installed in mine field because of low economical efficiency and difficulty for selection of site. Ready-mixed Shotcrete that mixed with high quality materials and could be controled shotcrete quality is producted in plants and transported to field, so do not need to batch plant. In this study, The Field test of the Ready-mixed Shotcrete was performed in the large-scale mine and was compared with the quality of Field mix shotcrete. As the result of the Field test, compressive strength and rebound of Ready-mixed Shotcrete were superior to these of Field mix shotcrete.

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A Study of Field Construction Process Analysis and Economic evaluation of Ready-mixed Shotcrete (레디믹스트 숏크리트의 현장 시공프로세스 분석 및 경제성 평가)

  • Kim, Dong-Min;Ma, Sang-Joon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1322-1327
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    • 2010
  • Ready-mixed shotcrete mixed with high quality materials and can be controled shotcrete quality is producted in plants and transported to construction fields, so do not need a field batch plant. In this study, the field construction system that can be applied Ready-mixed Shotcrete to construction fields was proposed, and the all-in-one silo that was the key component of the field construction system was design. It was performed to evaluate the constructability that the field construction process analysis in case of applying a field batch plant and the all-in-one silo, the cost analysis of the material production and transport in a road tunnel was also performed to evaluate the economic feasibility of Ready-mixed shotcret.

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Development of Ready-mixed Shotcrete II : Application Study (레디믹스트 숏크리트 개발 II : 적용성 평가)

  • Ma, Sang-Joon;Kim, Dong-Min
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5C
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    • pp.187-202
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    • 2011
  • In this Application Study based on the result of the Basic Study, the field test was performed to compare the quality of Ready-mixed shotcrete with that of the existing field mix shotcrete, and the long-term durability was evaluated as tunnel supporting. The plant manufacturing system was also designed to produce standardization materials, and the prototype products were produced with that system. The All-in-one silo mixer was designed and the field construction system using the All-in-one silo mixer was proposed to be most effectively applied Ready-mixed Shotcrete in construction fields. And the application of Ready-mixed Shotcrete was confirmed that more superior to the field mix Shotcrete by evaluating the Constructability and Economics.

Development of Ready-mixed Shotcrete I : Basic Study (레디믹스트 숏크리트 개발 I : 기초 연구)

  • Kim, Dong-Min;Ma, Sang-Joon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.5C
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    • pp.171-185
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    • 2011
  • Ready-mixed shotcrete that mixed with high quality aggregate and can improve construction quality is produced in a dry mortar plant and transported to construction sites. Because of using aggregate that produced in a special plant, Ready-mixed shotcrete has many advantages : good grain-size distribution, minimum stone powder, high quality and standardization material, etc. In this basic study different from the existing study that limited to additive and accelerator, the improvement of aggregate quality was tried to upgrade the shotcrete performance. The investigation about the construction conditions of shotcrete was performed and the result of an opinion poll was analyzed for a good grasp of the problems in domestic shotcrete quality. Pilot Plant Test was also performed to minimize the material segregation in plant manufacturing process. In additions, the field test was performed to find the optimum contents of synthetic fiber, appearing the same flexible toughness with that of steel fiber, and to find the optimum replacement ratio of blast furnace slag.

A Grope of Development Direction for the New Ready-mixed Shotcrete through the Batch Plant in Field (현장 배치플랜트 실태조사를 통한 새로운 레디믹스트 숏크리트 개발 방향 모색)

  • Ma, Sang-Joon;Lee, Heung-Soo;Choi, Hee-Sup;Kim, Dong-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.845-848
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    • 2008
  • In this study, through the Batch Plant in field which is carrying out in the country, this research is going to grope the development of Ready-mixed Shotcrete that can improve the construction of shotcrete, and long-term durability. Accordingly, in this study, the Batch Plant in field which is only for shotcrete will be chosen in random so that can be aware the problems of the Batch Plant in field, and when the results come out, the shotcrete system will be prepared that is based on the results of rsearch, and also can be used in preparation index of shotcrete. Moreover, the results will be able to improve an efficent tool that can increase shotcrete quality.

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A Study on the Compressive Strength & Pore Structure of Shotcrete using for Mine Ready-mixed Materials (광산용 레디믹스트 재료를 사용한 숏크리트의 압축강도 및 공극구조에 대한 고찰)

  • Lee, Heung-Soo;Kim, Dong-Min;Choi, Seung-Kyung;Lee, Ju-Hoe
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1517-1521
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    • 2009
  • A variation of pore structure of shotcrete matrix was experimented by Mercury Intrusion Porosimetry, and the relation with compressive strength was also examined. As a result of the Mercury Intrusion Porosimetry(MIP) test, RM-P1 Batch the macropore diameter of the RM-BFS2 and RM-BFS3 Batch than to have a relatively macropore can see a lot of long-term durability performance degradation. Also, K and N Batch the current is applied to the mine if the factors on shotcrete durability performance of the macropore volume of the entire appears to be a long-term durability performance in the fall.

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A Experimental Study on the Ready-mixed Shotcrete Using Granulated Blast Furnace Slag (고로슬래그 미분말을 혼입한 레디믹스트 숏크리트의 현장적용성에 관한 실험적 연구)

  • Choi, Hee-Sup;Kim, Dong-Min;Jang, Pil-Sung;Seo, Sin-Seuk
    • Journal of the Korean Geotechnical Society
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    • v.25 no.6
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    • pp.31-45
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    • 2009
  • The aim of this study is to evaluate the applicability of Granulated Blast Furnace Slag to the development of the Powdered Ready-mixed Shotcrete. First of all, after accomplishing SEM analysis and Leaching Test, the laboratory and field experiments for evaluating the utility of Granulated Blast Furnace Slag were performed. As a result of SEM and Leaching test, the environmental stability was confirmed. That is, non-detection of harmful lists and dense shotcrete structure result from mixing Granulated Blast Furnace Slag. As a result of lab. and field test, Blast Furnace Slag is superior to Plain Batch in improving strength and durability. And it will be able to improve to some extent the problem caused by the delayed reaction of existing Granulated Blast Furnace Slag with alkali activated material. Also the proper amount of Granulated Blast Furnace Slag is estimated to be under 30%. Finally, it is possible that Granulated Blast Furnace Slag can apply to economical recycling and development of the Ready-mixed Shotcrete for its price is only about 5% of Silica-finne's price.

Evaluation of the Field Application of the Ready-mixed Shotcrete using the Synthetic Fiber (합성섬유를 혼입한 레디믹스트 숏크리트의 현장적용성 평가)

  • Choi, Hee-Sup;Nam, Kwan-Woo;Nam, Gi-Mok;Seo, Sin-Seok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1536-1539
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    • 2009
  • In this paper, The Ready-mixed Shotcrete which Factory with automatic production system is made Materials using synthetic fiber is evaluated the field application. Result of whole test, synthetic fiber(PP, PVA) is indicated almost equal result of steel fiber by rebound rate, compressive strength and bending test. especially, PP fiber(40mm, 12kg) is showed that bending strength and toughness is better than steel fiber, also I reason in that field application of synthetic fiber(PP, PVA) is proved.

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The Study on Development and Applicability of Shotcrete Shotting Test Machine (숏크리트 타설시험기 개발 및 적용성 검토)

  • Kang, Eun-Gu;Ma, Sang-Joon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1333-1342
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    • 2010
  • It required excessive cost and effort to evaluate the quality of shotcrete mix for field test. Also, due to a myriad of field variables, it is difficult to get a standardized result for field test. And it is impossible to simulate the shotting process for indoor test. In this study, in order to overcome these problems, we developed a standardized Shotcrete Shotting Test Machine. Using this machine we performed shotcrete quality test and estimated the applicability of developed Shotcrete Shotting Test Machine by comparing with the results of field test.

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